Oil Pan - Lower, Partial Body Lift: Installation

All vehicles 

1. Install a new press-in-place gasket for the oil pan.
NOTE: Install a new O-ring seal on the oil pickup tube and place the tube in the oil pan.
2. Position the oil pan and install the pickup tube and 2 bolts.
   • Tighten to 13 Nm (115 lb-in).
3. Install the oil pan and the 22 bolts.
   1. Install the 5 longer oil pan bolts.
   2. Install the 17 remaining oil pan bolts.
      • Tighten to 13 Nm (115 lb-in).
        Fig 1: Identifying Oil Pan Bolts

        Courtesy of FORD MOTOR CO.
NOTE: Make sure the motor mount studs are aligned with the frame openings.
4. With the help of an assistant, lower the engine and the body at the same time.
5. Remove the straps and reposition the hoist to the frame of the vehicle.
6. Position the steering shaft into the housing. Install the new steering shaft bolt.
   • Tighten to 48 Nm (35 lb-ft).
     Fig 2: Locating Steering Shaft Bolt

     Courtesy of FORD MOTOR CO.
7. Position back the master cylinder and bracket. Install the 2 retaining nuts.
   • Tighten to 30 Nm (22 lb-ft).
     Fig 3: Locating Retaining Nuts, Bracket And Master Cylinder

     Courtesy of FORD MOTOR CO.
8. Connect the brake tubes into the retaining clip.
   Fig 4: Locating Brake Tubes And Retaining Clip

   Courtesy of FORD MOTOR CO.

   Vehicles with dual generator 

9. Install the secondary generator. For additional information, refer to CHARGING SYSTEM .

   All vehicles 

10. Install the upper cooling fan shroud. For additional information, refer to ENGINE COOLING .
11. Install the ACL  assembly. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
12. Connect the retaining clip for the power steering cooler tube at the frame.
    Fig 5: Locating Retaining Clip For Power Steering Cooler Tube At Frame

    Courtesy of FORD MOTOR CO.
13. Install new body bolts.
    • Tighten to 90 Nm (66 lb-ft).
      Fig 6: Locating Body Bolts

      Courtesy of FORD MOTOR CO.
NOTE: RH side shown in the illustration, LH side similar.
14. If equipped, install the running boards and 18 bolts.
    • Tighten to 13 Nm (115 lb-in).
      Fig 7: Locating Bolts And Running Boards

      Courtesy of FORD MOTOR CO.
15. Connect the retaining clip for the transmission cooler tubes at the frame.
    Fig 8: Locating Retaining Clip For Transmission Cooler Tubes At Frame

    Courtesy of FORD MOTOR CO.
16. Position back the ground strap and install the bolt.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 9: Locating Bolt And Ground Strap

      Courtesy of FORD MOTOR CO.
17. Position back the transmission cooler tubes on the stud and install the nut.
    • Tighten to 9 Nm (80 lb-in).
      Fig 10: Locating Transmission Cooler Tube Retaining Nut

      Courtesy of FORD MOTOR CO.
NOTE: Only use hand tools when installing the transmission mount retaining nuts or damage to the transmission mount may occur.
18. Install the 2 new transmission mount retaining nuts.
    • Tighten to 115 Nm (85 lb-ft).
      Fig 11: Locating Transmission Mount Retaining Nuts

      Courtesy of FORD MOTOR CO.
NOTE: Only use hand tools when installing the engine mount retaining nuts or damage to the engine mount may occur.
19. Install the 3 new LH engine mount retaining nuts.
    • Tighten to 200 Nm (148 lb-ft).
      Fig 12: Locating LH Engine Mount Retaining Nuts

      Courtesy of FORD MOTOR CO.
NOTE: Only use hand tools when installing the engine mount retaining nuts or damage to the engine mount may occur.
20. Install the 4 new RH engine mount retaining nuts.
    • Tighten to 115 Nm (85 lb-ft).
      Fig 13: Locating RH Engine Mount Retaining Nuts

      Courtesy of FORD MOTOR CO.
21. Install the 2 exhaust downpipe bolts.
    • Tighten to 40 Nm (30 lb-ft).
      Fig 14: Locating Exhaust Downpipe Bolts

      Courtesy of FORD MOTOR CO.
22. Install the parking brake cable into the frame bracket.
    Fig 15: Locating Parking Brake Cable

    Courtesy of FORD MOTOR CO.
23. Connect the parking brake cable at the cable-to-cable union. For additional information, refer to PARKING BRAKE AND ACTUATION .
24. With the help of an assistant, install the hood and 4 bolts. Connect the hood lift rods.
    • Tighten to 13 Nm (115 lb-in).
      Fig 16: Locating Hood Lift Rods And Bolts

      Courtesy of FORD MOTOR CO.
25. Connect the underhood light electrical connector and pin-type retainers.
    Fig 17: Locating Underhood Light Electrical Connector And Pin-Type Retainers

    Courtesy of FORD MOTOR CO.
26. Connect the windshield washer hose.
    Fig 18: Locating Windshield Washer Hose

    Courtesy of FORD MOTOR CO.
27. Fill the engine with the correct motor oil for the climate. For additional information, refer to ENGINE .
28. Connect the battery ground cables. For additional information, refer to BATTERY, MOUNTING AND CABLES .