Oil Pan - Lower, Body On: Installation

All vehicles 

1. Install a new press-in-place gasket for the oil pan.
NOTE: Install a new O-ring seal on the oil pickup tube and place the tube in the oil pan.
2. Position the oil pan and install the pickup tube and 2 bolts.
   • Tighten to 13 Nm (115 lb-in).
3. Install the oil pan and the 22 bolts.
   1. Install the 5 longer oil pan bolts.
   2. Install the 17 remaining oil pan bolts.
      • Tighten to 13 Nm (115 lb-in).
        Fig 1: Identifying Oil Pan Bolts

        Courtesy of FORD MOTOR CO.
4. Lower the engine.
5. Position back the transmission cooler tubes on the stud and install the nut.
   • Tighten to 9 Nm (80 lb-in).
     Fig 2: Locating Transmission Cooler Tube Retaining Nut

     Courtesy of FORD MOTOR CO.
6. Position back the ground cable and install the bolt.
   • Tighten to 47 Nm (35 lb-ft).
     Fig 3: Locating Bolt And Ground Cable

     Courtesy of FORD MOTOR CO.
7. Loosely install the 2 exhaust downpipe bolts.
   Fig 4: Locating Exhaust Downpipe Bolts

   Courtesy of FORD MOTOR CO.
NOTE: Only use hand tools when installing the transmission mount retaining nuts or damage to the transmission mount may occur.
8. Remove and discard the 2 transmission mount retaining nuts. Install the 2 new transmission mount retaining nuts.
   • Tighten to 115 Nm (85 lb-ft).
     Fig 5: Locating Transmission Mount Retaining Nuts

     Courtesy of FORD MOTOR CO.
NOTE: Only use hand tools when installing the engine mount retaining nuts or damage to the engine mount may occur.
9. Install the 3 new LH engine mount retaining nuts.
   • Tighten to 200 Nm (148 lb-ft).
     Fig 6: Locating LH Engine Mount Retaining Nuts

     Courtesy of FORD MOTOR CO.
10. Install the 2 new upper studs for the RH engine mount.
    • Tighten to 80 Nm (59 lb-ft).
      Fig 7: Locating Upper Studs For RH Engine Mount

      Courtesy of FORD MOTOR CO.
NOTE: Only use hand tools when installing the engine mount retaining nuts or damage to the engine mount may occur.
11. Install the 4 new RH engine mount retaining nuts.
    • Tighten to 115 Nm (85 lb-ft).
      Fig 8: Locating RH Engine Mount Retaining Nuts

      Courtesy of FORD MOTOR CO.
12. Position the RH turbocharger inlet pipe in the vehicle.
    Fig 9: Locating RH Turbocharger Inlet Pipe

    Courtesy of FORD MOTOR CO.
NOTE: Failure to correctly install the high-pressure fuel injection pump heat shield may result in engine damage.
NOTE: High-pressure fuel injection pump heat shield removed for clarity.
13. Install the high-pressure fuel injection pump heat shield in the vehicle and install the 2 center bolts.
    • Tighten to 13 Nm (115 lb-in).
      Fig 10: Locating High-Pressure Fuel Injection Pump Heat Shield Bolts

      Courtesy of FORD MOTOR CO.
NOTE: Engine removed from the vehicle for clarity.
14. Position the fuel tube bracket and ground strap. Install the 5 retaining nuts and bolt for the high-pressure fuel injection pump heat shield.
    • Tighten the fuel line bracket nuts to 7 Nm (62 lb-in).
    • Tighten the remaining fasteners to 13 Nm (115 lb-in).
      Fig 11: Locating High-Pressure Fuel Injection Pump Heat Shield Bolt And Retaining Nuts

      Courtesy of FORD MOTOR CO.
15. Position the EGR- OC  pipe in the vehicle.
    Fig 12: Locating EGR-Oxidation Catalytic Converter Pipe

    Courtesy of FORD MOTOR CO.
16. Connect the EGRT  sensor electrical connector to the glow plug module bracket.
    Fig 13: Locating Exhaust Gas Recirculation Temperature Sensor Electrical Connector

    Courtesy of FORD MOTOR CO.
17. Install the glow plug module and 2 retaining nuts.
    • Tighten to 13 Nm (115 lb-in).
      Fig 14: Locating Glow Plug Module Nuts

      Courtesy of FORD MOTOR CO.
18. Connect the glow plug module electrical connectors.
    Fig 15: Locating Glow Plug Module Electrical Connectors

    Courtesy of FORD MOTOR CO.
NOTE: Use a socket to aid on installing the pushnuts.
Fig 16: Locating Glow Plug Module Heat Shield Pushnuts
Courtesy of FORD MOTOR CO.
19. Install the glow plug module heat shield and 3 new pushnuts.
20. Connect the PCM electrical connector and wire retainer.
    Fig 17: Locating PCM Electrical Connector And Wire Retainer

    Courtesy of FORD MOTOR CO.
NOTE: Install a new press-in-place gasket.
21. Install the crankcase vent oil separator and 4 bolts.
    • Tighten to 13 Nm (115 lb-in).
      Fig 18: Locating Crankcase Vent Oil Separator Bolts

      Courtesy of FORD MOTOR CO.
22. Connect the crankcase vent oil separator drain tube.
    Fig 19: Locating Crankcase Vent Oil Separator Drain Tube Clamp

    Courtesy of FORD MOTOR CO.
23. With the help of an assistant, install the hood and 4 bolts. Connect the hood lift rods.
    • Tighten to 13 Nm (115 lb-in).
      Fig 20: Locating Hood Lift Rods And Bolts

      Courtesy of FORD MOTOR CO.
24. Connect the underhood light electrical connector and pin-type retainers.
    Fig 21: Locating Underhood Light Electrical Connector And Pin-Type Retainers

    Courtesy of FORD MOTOR CO.
25. Connect the windshield washer hose.
    Fig 22: Locating Windshield Washer Hose

    Courtesy of FORD MOTOR CO.

    Vehicles with dual generator 

26. Install the secondary generator. For additional information, refer to CHARGING SYSTEM .

    All vehicles 

27. Install the upper cooling fan shroud. For additional information, refer to ENGINE COOLING .
28. Install the turbocharger. Carry out the Turbocharger - Body On procedure. For additional information, refer to FUEL CHARGING AND CONTROLS - TURBOCHARGER .
29. Connect the battery ground cables. For additional information, refer to BATTERY, MOUNTING AND CABLES .
30. Fill the engine with the correct motor oil for the climate. Refer to the ENGINE .