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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2471 (Engine Mechanical - 6.4L 99R Diesel -- F250-F550 Super Duty) >> General Procedures >> Cylinder Head Distortion >> Cleaning and Visual Inspection

Cleaning and Visual Inspection

WARNING: This page is about a different car, the 2010 Ford Pickup, 2010 Ford F550 Super Duty, 2010 Ford F450 Super Duty, and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: The cylinder head cleaning and the cylinder head distortion check procedures are different than other engines. Watching the video prior to carrying out the procedure may be helpful if doing the procedure for the first time.
  1. Click here to view a video version of this procedure  .
  2. NOTE: It is important that the cylinder head be thoroughly cleaned prior to taking cylinder head distortion measurements. Failure to remove carbon deposits or other material from measurement areas will result in inaccurate measurements.
  3. Clean the cylinder head. For additional information, refer to CYLINDER HEAD CLEANING .
  4. NOTE: Cylinder heads that contain carbon buildup in the coolant areas may show evidence of surface pitting when cleaned. Surface pitting in the coolant areas is not cause for replacement of the cylinder head.
    NOTE: Staining of the metal surface is normal and does not affect sealing ability.
    NOTE: Witness marks or indentations in the cylinder head resulting from the head gasket fire rings are normal and do not affect sealing ability.
    NOTE: The surface finish on the cylinder head may appear to contain "record grooves", which is a normal condition.
    NOTE: The cylinder head combustion chamber area may exhibit very small "surface fissures" or "microcracks" during a Magnaflux inspection process. These surface fissures or microcracks are typically located between the glow plug and the valve seats. They DO NOT extend into the coolant jacket and will not cause coolant loss or cooling system overpressurization. The presence of surface fissures or microcracks is not cause for replacement of the cylinder head.
  5. Inspect the cylinder head for obvious signs of damage or distortion.