LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2471 (Engine Mechanical - 6.4L 99R Diesel -- F250-F550 Super Duty) >> General Procedures >> Connecting Rod Bearing Journal Taper and Out-of-Round

Connecting Rod Bearing Journal Taper and Out-of-Round

WARNING: This page is about a different car, the 2010 Ford Pickup, 2010 Ford F550 Super Duty, 2010 Ford F450 Super Duty, and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Mark each connecting rod and its corresponding rod cap for correct installation.
  2. Using a suitable solvent, thoroughly clean the connecting rod and rod cap.
  3. Use a telescoping gauge and a 50-75 mm (2-3 in) micrometer to measure the connecting rod bearing bore.
    • Remove the connecting rod bearings from the connecting rod and the connecting rod cap. Install the connecting rod cap onto the connecting rod and tighten the bolts in 2 stages.
      • Stage 1: Tighten to 45 Nm (33 lb-ft).
      • Stage 2: Tighten to 68 Nm (50 lb-ft).
    • Measure and record the connecting rod bearing bore as indicated. Install new connecting rods if not within specification. For additional information, refer to SPECIFICATIONS .
      Fig 1: Measuring Connecting Rod Bearing Bore
      G06773993Courtesy of FORD MOTOR CO.
  4. Use a telescoping gauge and a 50-75 mm (2-3 in) micrometer to measure the connecting rod bearing bore taper.
    1. Measure the bearing bore inside diameter near the large chamfer.
    2. Measure the bearing bore inside diameter near the small chamfer.
      • The difference between the 2 readings is the bore taper. Install new connecting rods if not within specifications. For additional information, refer to SPECIFICATIONS .
        Fig 2: Measuring Bearing Bore Inside Diameter Near Large Chamfer
        G06773994Courtesy of FORD MOTOR CO.