Coast Clutch Assembly: Assembly

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, and 2003 Ford Excursion. However, it is still accessible from the selected car via links, so may be relevant.

If the sun gear was removed, install the sun gear.

Fig 1: Installing Sun Gear
Courtesy of FORD MOTOR CO.

NOTE: If the coast clutch piston and seal assembly is damaged, install a new coast clutch piston and seal assembly.

Fig 2: Inspecting Coast Clutch Piston & Seal Assembly & Check Ball

Courtesy of FORD MOTOR CO.

Inspect the coast clutch piston and seal assembly for damage and the check ball for free movement.
Using the Clutch Piston Seal Protector (307-387), install the coast clutch piston.

Fig 3: Installing Coast Clutch Piston
Courtesy of FORD MOTOR CO.
Using the Clutch Spring Compressor (307-015), install the coast clutch retaining ring.
1. Install the return spring.
2. Install the retaining ring.
Fig 4: Installing Coast Clutch Retaining Ring
Courtesy of FORD MOTOR CO.
Make sure that the one-way clutch is locked in place. Turn counterclockwise to lock in place. Install the overdrive one-way clutch.

Fig 5: Installing Overdrive One-Way Clutch
Courtesy of FORD MOTOR CO.
Install the coast clutch pressure plate and the clutch plates.

Fig 6: Installing Coast Clutch Pressure Plate & Clutch Plates
Courtesy of FORD MOTOR CO.
Install the retaining ring.

Fig 7: Installing Retaining Ring
Courtesy of FORD MOTOR CO.
Check the stack-up clearance.
1. Using a feeler gauge, measure the stack up clearance in three places, 120 degrees apart, between the snap ring and the coast clutch pressure plate.
  - If the clearance is not within specification, install the correct coast clutch pressure plate retainer snap ring and recheck the clearance.
Fig 8: Measuring Stack Up Clearance
Courtesy of FORD MOTOR CO.