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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2119 (Fuel Tank & Fuel Lines -- F250-F550 Super Duty) >> Removal And Installation >> Fuel Tank Filler Pipe - Auxiliary >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2008 Ford Pickup, 2008 Ford F550 Super Duty, 2008 Ford F450 Super Duty, and 2008 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Remove the fuel filler cap slowly. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap. Otherwise, fuel may spray out. Failure to follow these instructions may result in serious personal injury.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES article.
  3. Drain the fuel tank until the fuel level is at or below half. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION - GASOLINE AND DIESEL article.
  4. Loosen the hose clamps and disconnect the fuel tank filler pipe and fuel tank filler pipe vent hose from the fuel tank.
  5. Remove the fuel tank filler cap.
  6. Remove the 3 fuel tank filler pipe upper retaining screws.
    • On early build vehicles, install new fuel tank filler pipe retaining screw plastic inserts, if required.
  7. Remove the fuel filler pipe assembly.
  8. To install, reverse the removal procedure.