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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Power Brake Actuation -- Brake Booster >> Removal And Installation >> Brake Booster - Vacuum >> Removal

Brake Booster - Vacuum: Removal

  1. Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  2. Depress the brake pedal to release vacuum from the power brake booster.
  3. Remove the coolant reservoir bolts and position reservoir aside.
    Fig 1: Removing Coolant Reservoir Bolts
    G01439548Courtesy of FORD MOTOR CO.
  4. NOTE: Discard the master cylinder retaining nuts. They are torque prevailing and cannot be reused.
  5. Remove the brake master cylinder. For additional information, refer to MASTER CYLINDER .
  6. Disconnect the power brake booster check valve.
    Fig 2: Disconnecting Power Brake Booster Check Valve
    G01439549Courtesy of FORD MOTOR CO.
  7. Remove the stoplight switch self-locking pin.
    Fig 3: Removing Stoplight Switch Self-Locking Pin
    G01439550Courtesy of FORD MOTOR CO.
  8. Slide the stoplight switch and booster push rod and bushing off the brake pedal pin.
    Fig 4: Sliding Stoplight Switch And Booster Push Rod
    G01439551Courtesy of FORD MOTOR CO.
  9. Remove the brake booster nuts.
    Fig 5: Removing Brake Booster Nuts
    G01439552Courtesy of FORD MOTOR CO.
  10. Remove the power brake booster.
    Fig 6: Removing Power Brake Booster
    G01439553Courtesy of FORD MOTOR CO.