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Home >> Ford >> 2002 >> ZX2 Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 940 (Noise, Vibration & Harshness -- F250-F550 Super Duty) >> General Procedures >> Exhaust System Neutralizing

Exhaust System Neutralizing

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Exhaust gases contain carbon monoxide, which is harmful to health and potentially lethal. Exhaust system leaks must be repaired immediately. Never operate the engine in an enclosed area.
WARNING: Exhaust system components are hot.
NOTE: Neutralize the exhaust system to relieve strain on mounts which may be sufficiently bound up to transmit vibration as if grounded.
    CAUTION: Make sure the system is warmed up to normal operating temperature, as thermal expansion can be the cause of a strain problem.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING .
  2. Loosen all hanger attachments and reposition the hangers until they hang free and straight.
  3. Loosen all flange joints.
  4. Tighten all the hanger clamps and flanges (tighten the manifold flange joint last). For additional information, refer to EXHAUST SYSTEM .
    • Verify adequate clearance to prevent grounding at any point in the system.
    • After neutralization, the rubber in the exhaust hangers should show some flexibility when movement is applied to the exhaust system.
  5. Lower the vehicle.
  6. Carry out a road test.