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Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 975 (Steering System - General Information - Excursion & F250-F550 Super Duty) >> General Procedures >> Power Steering System Purging - CII Power Steering Pump

Power Steering System Purging - CII Power Steering Pump

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, 2003 Ford Excursion, and 2003 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Special Tool(s) 

Fig 1: Identifying Special Tool Specification Chart
G03465138Courtesy of FORD MOTOR CO.

Material 

MATERIAL SPECIFICATION

Item Specification
Motorcraft MERCON® Multi-Purpose (ATF) Transmission Fluid XT-2-QDX MERCON®
CAUTION: If the air is not purged from the power steering system correctly, premature power steering pump failure could result. This condition can occur on pre-delivery vehicles with evidence of aerated fluid or on vehicles that have had steering component repairs.
    NOTE: A whine heard from the power steering pump may be caused by air in the system. The power steering purge procedure must be carried out prior to any component repair for which power steering noise complaints are accompanied by evidence of aerated fluid.
    Fig 2: Removing Reservoir Cap
    G03465139Courtesy of FORD MOTOR CO.
  1. Remove the reservoir cap. Check the fluid.
  2. Remove the cap and install the special tools.
    Fig 3: Removing Cap And Installing Special Tools
    G03465140Courtesy of FORD MOTOR CO.
  3. Start the vehicle.
  4. NOTE: If fluid is drawn into the vacuum pump, use the inline fluid reservoir contained in the vacuum pump kit.
    Fig 4: Applying Maximum Vacuum And Maintain It For A Minimum Of Three Minutes
    G03465141Courtesy of FORD MOTOR CO.
  5. Apply maximum vacuum and maintain it for a minimum of three minutes with the engine speed set at idle.
  6. Release the vacuum and remove the vacuum pump.
  7. CAUTION: Do not overfill the reservoir.
    Fig 5: Identifying Reservoir
    G03465142Courtesy of FORD MOTOR CO.
  8. Fill the reservoir.
  9. Reinstall the vacuum pump. Apply and maintain maximum vacuum.
    Fig 6: Reinstalling Vacuum Pump
    G03465143Courtesy of FORD MOTOR CO.
  10. CAUTION: Do not hold the steering wheel against the stops for more than three to five seconds at a time. Damage to the power steering pump could occur.
  11. Cycle the steering wheel fully to the left and right every 30 seconds for approximately five minutes.
  12. Stop the engine, release the vacuum, and remove the vacuum pump.
  13. Install the reservoir cap.
    Fig 7: Installing Reservoir Cap
    G03465144Courtesy of FORD MOTOR CO.
  14. Check for fluid leaks at all of the connections. If the power steering fluid shows signs of air, repeat this procedure.