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Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 488 (Interior Trim And Ornamentation) >> Removal And Installation >> Headliner >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2003 Mercury Sable and 2003 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.

Sedan Only 

  1. Fully recline the front seats and position the steering wheel in the upward position.

    Sedan And Wagon 

  2. Position all four door weatherstrips aside.
    Fig 1: Positioning Door Weatherstrips Aside
    G01595885Courtesy of FORD MOTOR CO.
  3. Remove the LH and RH windshield side garnish moldings.
    Fig 2: Removing Windshield Side Garnish Moldings
    G01595886Courtesy of FORD MOTOR CO.
  4. Located on the RH A-pillar, disconnect the headliner wiring harness electrical connector.
    Fig 3: Disconnecting Headliner Wiring Harness Electrical Connector
    G01595887Courtesy of FORD MOTOR CO.
  5. Remove the upper B-pillar trim panel. For additional information, refer to B-PILLAR TRIM PANEL .
  6. Remove the assist handles.
    1. Lift up the screw covers.
    2. Remove the screws.
    Fig 4: Removing Assist Handles
    G01595888Courtesy of FORD MOTOR CO.

    Sedan Only 

  7. Remove the LH and RH roof trim panels.
    Fig 5: Removing Roof Trim Panels
    G01595889Courtesy of FORD MOTOR CO.

    Wagon Only 

  8. Remove the LH and RH quarter trim panel. For additional information, refer to REAR QUARTER TRIM PANEL - WAGON .

    Sedan And Wagon 

  9. 9. Remove the four screws and remove the LH and RH sun visors and sun visor clips.
    Fig 6: Removing Sun Visor
    G01595890Courtesy of FORD MOTOR CO.
  10. 10. Remove the interior lamp assembly. For additional information, refer to INTERIOR LIGHTING .
  11. 11. If equipped, remove the roof opening panel garnish moulding.
    Fig 7: Removing Roof Opening Panel Garnish Moulding
    G01595891Courtesy of FORD MOTOR CO.
  12. Remove the rear pin-type retainers.
    Fig 8: Removing Rear Pin-Type Retainers
    G01595892Courtesy of FORD MOTOR CO.
  13. NOTE: Use a plastic scraper to detach the headliner from the roof at the front half of the headliner.
    Fig 9: Removing Rear Pin-Type Retainers
    G03471596Courtesy of FORD MOTOR CO.
  14. Remove the front RH pin-type retainer and remove the headliner.
  15. NOTE: The headliner is used one time only. When applying headliner adhesive, make sure the adhesive does not adhere to the bare metal. Duplicate the original pattern on the old headliner with a 12.7 mm (0.5 inch) off set.
  16. To install, reverse the removal procedure.
    • For sedan, install the headliner through the passenger side door.
    • For wagons, install the headliner through the liftgate opening. Have an assistant help support the headliner to make sure the headliner does not fold.