Low-Intermediate Clutch Cylinder: Assembly

WARNING: This page is about a different car, the 2003 Mercury Sable and 2003 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.

Using the special tool, install the new rear lube oil transfer tube seals.

Fig 1: Installing Rear Lube Oil Transfer Tube Seals
Courtesy of FORD MOTOR CO.

NOTE: Lightly coat all the seals and surfaces with petroleum jelly.

Fig 2: Installing Low Intermediate Clutch Piston And Seal

Courtesy of FORD MOTOR CO.

Install the low intermediate clutch piston and seal using the low-intermediate clutch piston protector.
Install the low intermediate clutch support and spring assembly.

Fig 3: Installing Low Intermediate Clutch Support And Spring Assembly
Courtesy of FORD MOTOR CO.

CAUTION: Do not fully compress the clutch spring retainer.

Fig 4: Installing Snap Ring

Courtesy of FORD MOTOR CO.

Use the special tool, install the snap ring.

CAUTION: Make sure the locking tabs are snapped over the retainer.

Fig 5: Installing Plastic Spring Retainer Washer

Courtesy of FORD MOTOR CO.

Install the No. 15 plastic spring retainer washer.

NOTE: The lip on the bearing goes over the hub. Use petroleum jelly to hold the bearing in place.

Fig 6: Installing Rear Sun Gear Thrust Bearing And Race

Courtesy of FORD MOTOR CO.

Install the rear sun gear thrust bearing and race.
Install the No. 16 final drive gear thrust assembly.