Forward Clutch Cylinder: Disassembly

WARNING: This page is about a different car, the 2003 Mercury Sable and 2003 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Exploded View Of Forward Clutch Cylinder

Courtesy of FORD MOTOR CO.

Remove the No. 6 forward clutch thrust washer.

Fig 2: Removing Forward Clutch Thrust Washer
Courtesy of FORD MOTOR CO.

CAUTION: Pry evenly and do not locate screwdriver ends on or near forward clutch check ball to prevent component damage.

Fig 3: Removing Forward Clutch Assembly

Courtesy of FORD MOTOR CO.

Remove the forward clutch assembly.

NOTE: The quantity of the forward clutch are model dependent. The 3.0L 2V has 3 forward clutch plates and the 3.0L 4V has 4 forward clutch plates.

Remove the forward clutch plates.
1. Remove the retaining ring.
2. Remove the pressure plate.
3. Remove the clutch packs.
  
  Fig 4: Removing Forward Clutch Plates
  Courtesy of FORD MOTOR CO.
Using the special tool, disassemble the forward clutch cylinder.

Fig 5: Disassembling Forward Clutch Cylinder
Courtesy of FORD MOTOR CO.
Clean and reseal the forward clutch.
1. Remove the clutch return spring.
2. Remove the clutch piston and seal assembly.
3. Remove the inner piston seal.
  
  Fig 6: Resealing Forward Clutch
  Courtesy of FORD MOTOR CO.