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Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 461 (Automatic Transmission - Ax4S) >> In-Vehicle Repair >> Transmission Fluid Drain And Refill

Transmission Fluid Drain And Refill

WARNING: This page is about a different car, the 2003 Mercury Sable and 2003 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Material Specifications
G01574995Courtesy of FORD MOTOR CO.
  1. Place the transaxle range selector lever in the PARK position.
    Fig 2: Identifying PARK Position In Transaxle Range Selector Lever
    G01574996Courtesy of FORD MOTOR CO.
  2. Set the parking brake.
  3. Start the engine and check the transmission fluid level and condition. For additional information, refer to FLUID LEVEL CHECK .
  4. Turn the engine off.
  5. Raise the vehicle on a hoist.
  6. Remove the lower retaining clip from the lower transaxle cooler line fitting.
    Fig 3: Removing Lower Retaining Clip
    G01574997Courtesy of FORD MOTOR CO.
  7. Depress the tabs on the plastic insert retainer and remove cooler line from fitting.
    Fig 4: Removing Cooler Line From Fitting
    G01574998Courtesy of FORD MOTOR CO.
  8. Attach a flexible hose, approximately 0.9 m (3.0 ft) in length, to the fluid cooler tube with the other end in a suitable, 15-quart container.
    Fig 5: Attaching Flexible Hose
    G01574999Courtesy of FORD MOTOR CO.
  9. NOTE: When plugging the cooler tube fitting make sure the plug is made of a soft material to prevent damage to the internal seal of the cooler tube fitting.
    Fig 6: Inserting Plug Into Cooler Tube Fitting On Transaxle
    G01575000Courtesy of FORD MOTOR CO.
  10. Insert a plug into the cooler tube fitting on the transaxle.
  11. Lower the vehicle.
  12. CAUTION: When the steady stream of transmission fluid stops flowing, the engine must be turned off to prevent damage to the transaxle. Engine rpm should not exceed curb idle speed while draining the transmission fluid.
    Fig 7: Identifying Flexible Hose
    G01575001Courtesy of FORD MOTOR CO.
  13. Start the engine and run at idle while observing the flexible hose for 40-60 seconds until the steady stream of fluid stops flowing. Turn the engine off. This step will drain approximately 1.9-2.8 liters (2-3 quarts) of transmission fluid.
  14. Fill the transaxle with 9.5 liters (10 quarts) of clean automatic transmission fluid.
  15. CAUTION: When the steady stream of transmission fluid stops flowing, the engine must be turned off to prevent damage to the transaxle. Engine rpm should not exceed curb idle speed while draining the transmission fluid.
    Fig 8: Identifying Flexible Hose
    G01575002Courtesy of FORD MOTOR CO.
  16. Start the engine and run at idle while observing the flexible hose for 2-3 minutes until the steady stream of fluid stops flowing. Turn the engine off. This step will drain approximately 9.5 liters (10 quarts).
  17. Raise and suitably support the vehicle.
  18. Remove the plug from the cooler tube fitting.
    Fig 9: Removing Plug From Cooler Tube Fitting
    G01575003Courtesy of FORD MOTOR CO.
  19. Remove the flex hose from the cooler tube.
    Fig 10: Identifying Flexible Hose
    G01575004Courtesy of FORD MOTOR CO.
  20. NOTE: Clean the cooler tube fitting before installing it to ensure a good connection and to prevent any leaks.
    Fig 11: Installing Lower Cooler Tube
    G01575005Courtesy of FORD MOTOR CO.
  21. Install the lower cooler tube.
  22. Lower the vehicle.
  23. Fill the transaxle with 1.9 liters (2 quarts) of clean automatic transmission fluid.
  24. Start the engine and move the transaxle range selector lever through all the ranges allowing the transaxle to engage in each position.
  25. Check the transaxle at normal operating temperature. Fluid should be within the crosshatch area of the fluid level indicator. If the fluid is not within the crosshatched area add fluid in 0.2365-liter (1/2 pint) increments until the correct level is achieved.