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Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 461 (Automatic Transmission - Ax4S) >> Disassembly And Assembly Of Subassemblies >> Intermediate Clutch Cylinder >> Disassembly

Intermediate Clutch Cylinder: Disassembly

WARNING: This page is about a different car, the 2003 Mercury Sable and 2003 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the intermediate clutch pack.
    1. Remove the snap ring.
    2. Remove the pressure plate.
    3. Remove the clutch pack.
    4. Remove the wave spring.
      Fig 1: Removing Intermediate Clutch Pack
      G01575313Courtesy of FORD MOTOR CO.
  2. CAUTION: Do not fully compress the intermediate clutch spring retainer.
    Fig 2: Removing Intermediate Clutch Return Spring Snap Ring
    G01575314Courtesy of FORD MOTOR CO.
  3. Using the special tool, remove the intermediate clutch return spring snap ring.
  4. Remove the intermediate clutch return spring.
    Fig 3: Removing Intermediate Clutch Return Spring
    G01575315Courtesy of FORD MOTOR CO.
  5. Remove the intermediate clutch piston.
    Fig 4: Removing Intermediate Clutch Piston
    G01575316Courtesy of FORD MOTOR CO.
  6. Remove the clutch piston outer seal.
    Fig 5: Removing Clutch Piston Outer Seal
    G01575317Courtesy of FORD MOTOR CO.
  7. Remove the intermediate clutch piston inner seal.
    Fig 6: Removing Intermediate Clutch Piston Inner Seal
    G01575318Courtesy of FORD MOTOR CO.