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Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 457 (Engine - 3.0L 2V) >> In-Vehicle Repair >> Oil Pan >> Installation

Oil Pan: Installation

WARNING: This page is about a different car, the 2003 Mercury Sable and 2003 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the oil pan gasket onto the oil pan.
    Fig 1: Installing Oil Pan Gasket Onto Oil Pan
    G01592307Courtesy of FORD MOTOR CO.
  2. NOTE: If the oil pan is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness or four minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.
    Fig 2: Identifying Location For Applying Sealant
    G01592308Courtesy of FORD MOTOR CO.
  3. Apply a bead of silicone gasket and sealant in two places where the cylinder block meets the front cover and in two places where the rear main bearing cap meets the cylinder block.
  4. Install the oil pan and the 16 bolts. Tighten the bolts in three stages:
    • Stage 1: Tighten the four corner bolts to 12 Nm (9 lb-ft).
    • Stage 2: Tighten the remaining bolts from back to front to 12 Nm (9 lb-ft).
    • Stage 3: Check all bolts for correct tightness.
    Fig 3: Installing Oil Pan And Bolts
    G01592309Courtesy of FORD MOTOR CO.
  5. Install the engine rear plate and the bolt.
    Fig 4: Installing Engine Rear Plate And Bolt
    G01592310Courtesy of FORD MOTOR CO.
  6. Install the starter motor. For additional information, refer to STARTER MOTOR .
  7. Install the dual converter Y-pipe. For additional information, refer to EXHAUST SYSTEM .
  8. Lower the vehicle.
  9. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  10. Fill the engine with clean engine oil.
  11. NOTE: The cooling fan should cycle at least one time. Start the engine and allow it to reach normal operating temperature.
  12. Stop the engine.
  13. Raise and support the vehicle.
  14. Retighten the oil pan bolts from the back to front to 12 Nm (9 lb-ft).
  15. Inspect the oil pan gasket for correct alignment.
  16. Lower the vehicle.