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Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 457 (Engine - 3.0L 2V) >> In-Vehicle Repair >> Exhaust Manifold - RH >> Removal

Exhaust Manifold - RH: Removal

WARNING: This page is about a different car, the 2003 Mercury Sable and 2003 Ford Taurus. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the battery ground cable (14301). For additional information, refer to BATTERY, MOUNTING AND CABLES .
  2. Remove the cowl vent screen and cowl extension. For additional information, refer to FRONT END BODY PANELS .
  3. Disconnect the oxygen sensor (HO2S) (9F472) electrical connector.
    Fig 1: Identifying Oxygen Sensor (HO2S) (9F472) Electrical Connector
    G01592212Courtesy of FORD MOTOR CO.
  4. Remove the exhaust manifold to exhaust gas recirculation (EGR) valve tube. For additional information, refer to REMOVAL & INSTALLATION .
  5. Remove the exhaust manifold heat shield.
    • Remove the bolts.
    • Remove the heat shield.
    Fig 2: Identifying Bolts And Heat Shield Of Exhaust Manifold Heat Shield
    G01592213Courtesy of FORD MOTOR CO.
  6. Disconnect the catalytic converter from the exhaust manifold.
    • Remove the bolts.
    Fig 3: Identifying Bolts Of Catalytic Converter
    G01592214Courtesy of FORD MOTOR CO.
  7. Remove the six bolts and the exhaust manifold.
    • Remove the six bolts.
    Fig 4: Identifying Bolts Of Exhaust Manifold
    G01592215Courtesy of FORD MOTOR CO.
  8. Remove the RH exhaust manifold (9430) and the exhaust manifold gasket (9448).
    • Discard the exhaust manifold gasket.
    Fig 5: Identifying Exhaust Manifold Gasket
    G01592216Courtesy of FORD MOTOR CO.