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Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 428 (Charging System - Battery, Mounting And Cables - Excursion & F250-F550 Super Duty) >> Removal And Installation >> Battery Cables - 6.0L Diesel Engine >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, 2003 Ford Excursion, and 2003 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Primary and auxiliary battery positive and negative cables 

  1. Disconnect the battery. Refer to Battery Disconnect  or BATTERY DISCONNECT - Dual .

    Primary battery negative cable 

  2. Remove the battery negative cable body ground screw.
    Fig 1: Removing Cables
    G01555198Courtesy of FORD MOTOR CO.
  3. Remove the nut and position the battery positive cable and bracket aside.
    Fig 2: Removing Nut
    G01555199Courtesy of FORD MOTOR CO.
  4. Remove the bolt and position the battery negative cable aside.
    Fig 3: Identifying Battery Negative Cable Bolt
    G01555200Courtesy of FORD MOTOR CO.
  5. Remove the bolt and the primary battery negative cable.
    NOTE: Position the RH splash shield aside to access to battery negative cable bolt.
    Fig 4: Removing Bolt And Primary Battery Negative Cable
    G01555201Courtesy of FORD MOTOR CO.

    Auxiliary battery negative cable 

  6. Remove the bolt and the auxiliary battery negative cable.
    NOTE: Position the LH splash shield aside for access to battery negative cable bolt.
    Fig 5: Removing Bolt And Auxiliary Battery Negative Cable
    G01555202Courtesy of FORD MOTOR CO.

    Primary and auxiliary battery positive cable 

  7. Disconnect the starter motor connections.
    1. Remove the nut and disconnect the solenoid cable.
    2. Remove the nut and disconnect the starter motor positive cable.
      Fig 6: Disconnecting Starter Motor Connections
      G01555203Courtesy of FORD MOTOR CO.
  8. Remove the nut and position the battery positive cable and bracket aside.
    Fig 7: Positioning Battery Positive Cable And Bracket Aside
    G01555204Courtesy of FORD MOTOR CO.
  9. Release the battery positive cable locators from the engine and frame.
  10. Remove the nut and position the generator B+ cable aside.
    Fig 8: Positioning Generator B+ Cable Aside
    G01555205Courtesy of FORD MOTOR CO.
  11. Disconnect the battery positive cable electrical connector.
    • Release the battery positive cable locators from the battery tray.
      Fig 9: Releasing Battery Positive Cable Locators From Battery Tray
      G01555206Courtesy of FORD MOTOR CO.
  12. Remove the four pin-type retainers and position the upper radiator air deflector aside.
  13. Remove the bolts and position the upper radiator support brackets aside.
    Fig 10: Removing Four Pin-Type Retainers And Position Upper Radiator Air Deflector Aside
    G01555207Courtesy of FORD MOTOR CO.
  14. Remove the nut and position the battery junction box cable aside.
    Fig 11: Positioning Battery Junction Box Cable Aside
    G01555208Courtesy of FORD MOTOR CO.
  15. Remove the primary and auxiliary battery positive cable.
    • Release the battery positive cable locators.
      Fig 12: Removing Primary And Auxiliary Battery Positive Cable
      G01555209Courtesy of FORD MOTOR CO.
  16. To install, reverse the removal procedure.