LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 419 (HVAC System - Air Conditioning -- Excursion & F250-F550 Super Duty) >> Removal And Installation >> Air Conditioning (A/C) Compressor - 7.3L Diesel Engine >> Removal

Air Conditioning (A/C) Compressor - 7.3L Diesel Engine: Removal

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, and 2003 Ford Excursion. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: If installing a new air conditioning compressor due to an internal failure of the old unit, you must carry out the following procedures to remove contamination from the air conditioning system.
  • If A/C flushing equipment is available, carry out flushing of the air conditioning system prior to installing a new air conditioning compressor. Refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION .
  • If A/C flushing equipment is not available, carry out filtering of the air conditioning system after a new air conditioning compressor has been installed. Refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION .
  • Install a new evaporator core orifice (19D990) as directed by the A/C flushing or filtering procedure.
  • Install a new suction accumulator (19C836) as directed by the A/C flushing or filtering procedure.
NOTE: If installing a new A/C compressor, the A/C clutch disc and hub (19D786), A/C compressor pulley (19D784) and A/C clutch field coil (19D798) must be inspected and transferred from the old unit to the new unit if suitable for reuse.
NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of system contamination from a failed A/C compressor or damage to the suction accumulator.
  1. If flushing of the refrigerant system has not been carried out, recover the refrigerant. Refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION .
  2. Remove the drive belt from the A/C compressor pulley.
  3. Disconnect the wire harness connector from the A/C clutch field coil.
    Fig 1: Locating Connector A/C Clutch Field Coil
    G01552295Courtesy of FORD MOTOR CO.
  4. Loosen the bolt and remove the A/C manifold and tube assembly from the A/C compressor.
    Fig 2: Removing A/C Manifold And Tube Assembly From A/C Compressor
    G01552296Courtesy of FORD MOTOR CO.
  5. Remove the bolts and remove the A/C compressor.
    Fig 3: Locating Bolts A\C Compressor
    G01552297Courtesy of FORD MOTOR CO.