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Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 416 (Exhaust System - Excursion & F250-F550 Super Duty Pickup) >> General Procedures >> Exhaust System Alignment

Exhaust System Alignment

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, and 2003 Ford Excursion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise the vehicle on a hoist.
  2. Loosen all exhaust component fasteners and clamps from the exhaust manifolds (gasoline engines) or the turbocharger (diesel engines) to the muffler inlet pipe or resonator (if so equipped).
  3. Beginning at the front of the vehicle, align the exhaust system to establish the maximum clearance. Make sure the muffler extension pipe, the muffler inlet pipe, and the resonator are pushed all the way onto the preceding pipe and the notches are correctly lined up with the tabs.
    NOTE: Make sure the exhaust insulators are hanging straight up and down.
  4. Beginning at the front of the vehicle, tighten all fasteners and clamps to specification. Refer to SPECIFICATIONS .
  5. Start the engine and check the exhaust system for leaks.