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Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 413 (Engine - 6.8L) >> In-Vehicle Repair >> Valve Cover - RH >> Removal

Valve Cover - RH: Removal

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, 2003 Ford Excursion, and 2003 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the battery ground cable (14301). Refer to BATTERY, MOUNTING AND CABLES .
  2. Drain the engine cooling system. Refer to ENGINE COOLING .
  3. Disconnect the crankcase ventilation tube (6758) from the valve cover.
    Fig 1: Disconnecting Crankcase Ventilation Tube From Valve Cover
    G01544600Courtesy of FORD MOTOR CO.
  4. Disconnect the RH fuel injector electrical connections and the RH ignition coil electrical connections.
    Fig 2: Disconnecting RH Fuel Injector Electrical Connections And RH Ignition Coil Electrical Connections
    G01544601Courtesy of FORD MOTOR CO.
  5. Remove the generator (10300). Refer to GENERATORS & REGULATORS .
  6. Install the special tool.
    Fig 3: Installing Special Tool
    G01544602Courtesy of FORD MOTOR CO.
  7. Raise and support the vehicle.
  8. Remove the RH engine mount nuts.
    Fig 4: Removing RH Engine Mount Nuts
    G01544603Courtesy of FORD MOTOR CO.
  9. Lower the vehicle.
  10. Disconnect the front heater hose.
    Fig 5: Disconnecting Front Heater Hose
    G01544604Courtesy of FORD MOTOR CO.
  11. Disconnect the vapor management valve vacuum hose and vacuum canister vacuum harness and lift the fuel charging wiring (9D930) off the valve cover studs.
    Fig 6: Disconnecting Vapor Management Valve Vacuum Hose And Vacuum Canister Vacuum Harness
    G01544605Courtesy of FORD MOTOR CO.
  12. Using the special tool, raise the engine.
  13. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
    NOTE: The bolts are part of the valve cover and should not be removed.
    Fig 7: Removing RH Valve Cover
    G01544606Courtesy of FORD MOTOR CO.
  14. Remove the RH valve cover.
    • Fully loosen the bolts and remove the valve cover.
    • Inspect the valve cover gasket (6584) and clean the mating surface of the cylinder head (6049).