Cylinder Head: Installation

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, 2003 Ford Excursion, and 2003 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Rotate the crankshaft to position the keyway at 12 o'clock.

Fig 1: Rotating Crankshaft To Position Keyway At 12 O'Clock
Courtesy of FORD MOTOR CO.

NOTE: Do not turn the crankshaft until otherwise instructed.

Fig 2: Installing Head Gasket Over Dowel Pins

Courtesy of FORD MOTOR CO.

Install the head gasket over the dowel pins.
Install the cylinder head on the head gasket and loosely install the bolts.
- LH shown; RH similar.
Fig 3: Installing Cylinder Head On Head Gasket
Courtesy of FORD MOTOR CO.
Remove the special tools.

Fig 4: Removing Special Tools
Courtesy of FORD MOTOR CO.

NOTE: Be sure to tighten the bolts in three stages.

Fig 5: Identifying Bolts Tightening Sequence

Courtesy of FORD MOTOR CO.

Tighten the LH bolts in the sequence shown.
- Stage 1: Tighten to 40 Nm (30 lb-ft).
- Stage 2: Tighten an additional 90 degrees.
- Stage 3: Tighten an additional 90 degrees.
Install the nuts.

Fig 6: Installing Nuts
Courtesy of FORD MOTOR CO.
Install the timing chains. Refer to Timing Drive Components .
Install the intake manifold. Refer to Intake Manifold .
Connect the battery ground cable.