LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 412 (Engine - 5.4L 2V) >> In-Vehicle Repair >> Valve Cover LH >> Installation

Valve Cover LH: Installation

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford Excursion, and 2003 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. If a new gasket is being installed, apply instant adhesive completely around the gasket groove in the valve cover. Install the new valve cover gasket.
    Fig 1: Installing Valve Cover Gasket
    G01548244Courtesy of FORD MOTOR CO.
  2. NOTE: If not secured within four minutes, sealant must be removed and the sealing area cleaned. To clean the sealing area, follow the directions provided on the packaging of the silicone gasket remover and the metal surface prep. Failure to follow this procedure can cause future oil leakage.
    Fig 2: Applying Bead Of Silicone Gasket And Sealant In Engine Front Cover Meets Cylinder Head
    G01548245Courtesy of FORD MOTOR CO.
  3. Apply a bead of silicone gasket and sealant in two places where the engine front cover meets the cylinder head.
  4. Position the valve cover and the valve cover gasket on the cylinder head. Loosely install the bolts.
    Fig 3: Positioning Valve Cover And Valve Cover Gasket On Cylinder Head
    G01548246Courtesy of FORD MOTOR CO.
  5. Tighten the bolts in the sequence shown.
    Fig 4: Tightening Bolts In Sequence
    G01548247Courtesy of FORD MOTOR CO.
  6. Position the fuel charging wiring onto the valve cover studs and connect the fuel pressure regulator vacuum hose.
  7. Connect the LH ignition coil electrical connectors.
    Fig 5: Connecting LH Ignition Coil Electrical Connectors
    G01548248Courtesy of FORD MOTOR CO.
  8. Connect the LH fuel injector electrical connectors.
    Fig 6: Connecting LH Fuel Injector Electrical Connectors
    G01548249Courtesy of FORD MOTOR CO.
  9. If equipped, install the exhaust manifold to EGR valve tube. Refer to EXHAUST SYSTEM .
  10. Connect the crankcase ventilation tube to the valve cover.
    Fig 7: Connecting Crankcase Ventilation Tube To Valve Cover
    G01548250Courtesy of FORD MOTOR CO.
  11. Install the engine air cleaner (ACL) and engine air cleaner outlet tube.
  12. Connect the battery ground cable. Refer to BATTERY, MOUNTING AND CABLES .