LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 409 (Steering Column -- Excursion & F250-F550 Super Duty) >> Disassembly And Assembly >> Steering Column - Automatic Transmission >> Assembly

Steering Column - Automatic Transmission: Assembly

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, 2003 Ford Excursion, and 2003 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

  1. Install the steering column lock actuators.
    1. Use ignition lock grease to lubricate the steering column lock actuators.
    2. Install the steering column lock actuators.
      Fig 1: Installing Steering Column Lock Actuators
      G01552113Courtesy of FORD MOTOR CO.
  2. NOTE: Coat all surfaces with ignition lock grease.
  3. Install the steering column lock pawl.
    1. Position the steering column lock pawl.
    2. Drive in the steering column lock lever pin.
      Fig 2: Installing Steering Column Lock Pawl
      G01552114Courtesy of FORD MOTOR CO.
  4. Install the steering column lower bearing retainer.
    1. Position the steering column lower bearing retainer.
    2. Install the three bolts.
      Fig 3: Installing Steering Column Lower Bearing Retainer
      G01552115Courtesy of FORD MOTOR CO.
  5. NOTE: The "UP" position of the bearing must be facing forward, toward the engine.
    NOTE: Install the steering column bearing and sleeve so that the inner race is visible when installed.
    Fig 4: Installing Steering Column Bearing And Sleeve
    G01552116Courtesy of FORD MOTOR CO.
  6. Install the steering column bearing and sleeve.
  7. Install the ignition switch. Align the ignition switch with the slot and index mark on the steering column.
    • Install the screws.
      Fig 5: Installing Screws
      G01552117Courtesy of FORD MOTOR CO.
  8. Install the transmission control selector lever spring clip and the gearshift lever socket bushings on the shift tube.
    • Coat the gearshift lever socket bushings with steering gear grease.
      Fig 6: Installing Transmission Control Selector Lever Spring Clip And Gearshift Lever Socket Bushings On Shift Tube
      G01552118Courtesy of FORD MOTOR CO.
  9. Install the column shift selector lever plunger.
    • Coat the column shift selector plunger with steering gear grease.
      Fig 7: Installing Column Shift Selector Lever Plunger
      G01552119Courtesy of FORD MOTOR CO.
  10. Position transmission shift selector lever the in the shift tube.
    Fig 8: Positioning Transmission Shift Selector Lever In Shift Tube
    G01552120Courtesy of FORD MOTOR CO.
  11. CAUTION: Gearshift lever pin must be installed correctly or 1st gear position may be blocked.
    Fig 9: Installing Gearshift Lever Pin In Shift Tube
    G01552121Courtesy of FORD MOTOR CO.
  12. Install the gearshift lever pin in the shift tube.
  13. Install the gearshift selector tube spring in the shift tube.
    • Coat the end of the spring with steering gear grease.
      Fig 10: Installing Gearshift Selector Tube Spring In Shift Tube
      G01552122Courtesy of FORD MOTOR CO.
  14. Install the transmission selector lever arm and support on the shift tube.
    1. Position the transmission selector lever arm and support.
    2. Install the bolts.
      Fig 11: Positioning Transmission Selector Lever Arm
      G01552123Courtesy of FORD MOTOR CO.
      Fig 12: Positioning Transmission Selector Lever Support
      G01552124Courtesy of FORD MOTOR CO.
  15. Install the shift tube.
    1. Position the shift tube.
    2. Position the shift tube clamps.
    3. Install the bolts.
      Fig 13: Installing Shift Tube
      G01552125Courtesy of FORD MOTOR CO.
  16. CAUTION: If installing a new transmission shift selector position insert, make sure that the correct part is being installed.
  17. Position the brake shift interlock solenoid and shift selector position insert.
    • Install the bolts.
      Fig 14: Installing Bolts
      G01552126Courtesy of FORD MOTOR CO.
  18. CAUTION: Install the upper steering column bearing so that the inner race is visible when installed.
    Fig 15: Installing Upper Steering Column Bearing On Steering Column Lock Cylinder Housing
    G01552127Courtesy of FORD MOTOR CO.
    Fig 16: Installing Oil Seal
    G01552128Courtesy of FORD MOTOR CO.
  19. Using an appropriate bearing installer or socket, install the upper steering column bearing on the steering column lock cylinder housing.

    Vehicles with tilt column 

  20. CAUTION: Install the large steering column bearing so that the inner race is visible when installed.
    NOTE: Use an appropriate bearing installer or socket.
    Fig 17: Installing Large Steering Column Bearing Into Steering Column Lock Cylinder Housing
    G01552129Courtesy of FORD MOTOR CO.
    Fig 18: Installing Oil Seal
    G01552130Courtesy of FORD MOTOR CO.
  21. On tilt steering columns, install the large steering column bearing into the steering column lock cylinder housing.

    All vehicles 

  22. Position the steering column shaft in the steering column lock cylinder housing.
    • Install the steering column bearing tolerance ring on the steering column shaft.
      Fig 19: Installing Steering Column Bearing Tolerance Ring On Steering Column Shaft
      G01552131Courtesy of FORD MOTOR CO.
  23. Install the steering column bearing sleeve.
    Fig 20: Installing Steering Column Bearing Sleeve
    G01552132Courtesy of FORD MOTOR CO.
  24. Install the steering column upper bearing spring.
    Fig 21: Installing Steering Column Upper Bearing Spring
    G01552133Courtesy of FORD MOTOR CO.
  25. Install the snap ring.
    Fig 22: Installing Snap Ring
    G01552134Courtesy of FORD MOTOR CO.
  26. CAUTION: The turn signal cancel cam has a flat surface and a surface that has four lobes. Make sure to install the cam with the flat surface upwards. Push the cam onto the shaft until it makes contact with the snap ring.
    Fig 23: Installing Turn Signal Cancel Cam
    G01552135Courtesy of FORD MOTOR CO.
  27. Install the turn signal cancel cam.
  28. Install the lock cylinder housing screws loosely and position the steering actuator housing in a vise.
    • Lubricate the lock cylinder housing screws with ignition lock grease.
      Fig 24: Installing Lock Cylinder Housing Screws
      G01552136Courtesy of FORD MOTOR CO.
  29. NOTE: Lubricate the lock cylinder housing bushings with ignition lock grease.
  30. Position the steering column lock cylinder housing and the steering column shaft in the steering actuator housing.
    • Make sure the upper and lower steering column lock actuators are aligned.
      Fig 25: Positioning Steering Column Lock Cylinder Housing And Steering Column Shaft In Steering Actuator Housing
      G01552137Courtesy of FORD MOTOR CO.
  31. Position the steering column locking levers on the steering actuator housing.
    1. Use a shop fabricated tool.
    2. On tilt steering columns, install and compress the steering column position spring.
      Fig 26: Positioning Steering Column Locking Levers On Steering Actuator Housing
      G01552138Courtesy of FORD MOTOR CO.
  32. Position the lock cylinder housing and steering actuator housing, and tighten the lock cylinder housing screws.
    Fig 27: Tightening Lock Cylinder Housing Screws
    G01552139Courtesy of FORD MOTOR CO.
  33. Install the steering column bearing tolerance ring.
    Fig 28: Installing Steering Column Bearing Tolerance Ring
    G01552140Courtesy of FORD MOTOR CO.

    Vehicles with tilt column 

  34. Install the sensor ring.
    1. Install the sensor ring.
    2. Install the steering column lower bearing spring.
      Fig 29: Installing Steering Column Lower Bearing Spring
      G01552141Courtesy of FORD MOTOR CO.

      Vehicles with fixed column 

    3. Install the snap ring.
      Fig 30: Installing Snap Ring
      G01552142Courtesy of FORD MOTOR CO.

      All vehicles 

    4. Install the ignition switch. Align the ignition switch with the slot and index mark on the steering column.
      • Install the bolts. Tighten to specification.
        Fig 31: Installing Bolts
        G01552143Courtesy of FORD MOTOR CO.
    5. NOTE: The narrow section of the keyhole in the lock gear must be in the 1 o'clock position.
    6. Install the steering column lock gear.
      • Use ignition lock grease to coat the steering column lock gear.
        Fig 32: Installing Steering Column Lock Gear
        G01552144Courtesy of FORD MOTOR CO.
    7. Install the steering column lock housing bearing.
      • The narrow section of the keyhole should be in the 1 o'clock position, with the tab inboard at the 3 o'clock position and rotate it counterclockwise.
      • Lubricate the steering column lock housing bearing with ignition lock grease.
        Fig 33: Installing Steering Column Lock Housing Bearing
        G01552145Courtesy of FORD MOTOR CO.
    8. Install the bearing retainer firmly to engage the four retention tabs into the lock housing.
      Fig 34: Installing Bearing Retainer
      G01552146Courtesy of FORD MOTOR CO.
    9. WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions, notes and instructions in the steering column removal and installation procedure.
    10. Install the steering column. Refer to Steering Column .