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Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 396 (Driveshaft -- Excursion & F250-F550 Super Duty) >> Removal And Installation >> Driveshaft - Rear, One-Piece, Rear Wheel Drive (RWD) >> Installation

Driveshaft - Rear, One-Piece, Rear Wheel Drive (RWD): Installation

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, 2003 Ford Excursion, and 2003 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Vehicles with slip yokes 

  1. Lubricate the slip-yoke spline with grease.
  2. Remove the plug from the extension housing.
  3. CAUTION: Align the index marks.
    Fig 1: Sliding Driveshaft Slip-Yoke On Transmission Output Shaft
    G01550675Courtesy of FORD MOTOR CO.
  4. Slide the driveshaft slip-yoke on the transmission output shaft.
  5. Vehicles with circular flange 

    CAUTION: Align the index marks.
    NOTE: Bolt direction is vehicle application dependent.
    Fig 2: Positioning Driveshaft Yoke On Transmission Flange
    G01550676Courtesy of FORD MOTOR CO.
  6. Position the driveshaft yoke on the transmission flange.
  7. Vehicles with split pin flange 

  8. Remove the tape from the bearing cups.
  9. CAUTION: Align the index marks.
    Fig 3: Positioning Bearing Cups In Rear Axle Pinion Flange
    G03918030Courtesy of FORD MOTOR CO.
  10. Position the bearing cups in the rear axle pinion flange.
  11. Vehicles with circular flange 

    CAUTION: Align the index marks.
    Fig 4: Positioning Driveshaft Yoke On Rear Axle Pinion Flange And Installing Bolts
    G01550678Courtesy of FORD MOTOR CO.
  12. Position the driveshaft yoke on the rear axle pinion flange, and loosely install the four new bolts.
  13. CAUTION: Install new bolts.
    NOTE: Bolt direction is vehicle application dependent.
    Fig 5: Loosely Installing Bolts
    G01550679Courtesy of FORD MOTOR CO.
  14. Loosely install the four new bolts.
  15. Vehicles with split pin yoke 

    CAUTION: Install new bolts and new retainers.
    Fig 6: Locating Driveshaft-To-Axle Bolts
    GF0006241Courtesy of FORD MOTOR CO.
  16. Install the 2 new retainers and 4 new driveshaft-to-axle bolts.
    • Tighten to 35 Nm (26 lb-ft).
  17. Vehicles with circular flange 

    CAUTION: The driveshaft yoke fits tightly on the rear axle pinion flange pilot. To make sure that the yoke seats squarely on the flange, tighten the bolts evenly in a cross pattern as shown.
    Fig 7: Identifying Driveshaft-To-Axle Bolts
    G04643277Courtesy of FORD MOTOR CO.
  18. Tighten the 4 new driveshaft-to-axle bolts to 111 Nm (82 lb-ft).
  19. Tighten the 4 driveshaft-to-transmission bolts to 103 Nm (76 lb-ft).
    Fig 8: Locating Index Mark On Driveshaft-To-Transmission
    G04643278Courtesy of FORD MOTOR CO.