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Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 368 (Transfer Case Removal & Installation - Excursion & F250-F550 Super Duty) >> In-Vehicle Repair >> Transfer Case Rear Output Shaft Oil Seal >> Installation

Transfer Case Rear Output Shaft Oil Seal: Installation

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, 2003 Ford Excursion, and 2003 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tools, install a new rear output seal.
    Fig 1: Installing Rear Output Seal
    G01554103Courtesy of FORD MOTOR CO.
  2. Install the rear flange.
    • Use the special tool to prevent the flange from turning while installing a new nut.
    Fig 2: Installing Rear Flange
    G01554104Courtesy of FORD MOTOR CO.
    3. CAUTION: Align the index marks.
  3. Connect the rear driveshaft to the transfer case.
  4. Install the four new bolts.
    Fig 3: Installing Rear Driveshaft Bolts
    G01554105Courtesy of FORD MOTOR CO.
  5. Check and, if necessary, fill the transfer case with the specified fluid to the specified level. For additional information, refer to TRANSFER CASE DRAINING & FILLING  .
  6. Lower the vehicle.
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