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Installation (F150)

WARNING: This page is about a different car, the 2002 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The self-adjusting pressure plate should always be adjusted before installation.
  1. Adjust pressure plate. See PRESSURE PLATE (OFF-VEHICLE)  under ADJUSTMENTS. Position the clutch disc on the flywheel.
  2. Use Clutch Aligner (308-090, T83T-7137-A), to align the clutch disc. See Fig 1 . If reusing the pressure plate and flywheel, align marks made during removal. Position the pressure plate on 3 dowels. Align the pressure plate.
  3. Install the pressure plate to flywheel and tighten bolts to specification. See TORQUE SPECIFICATIONS  . Remove the clutch aligner. See Fig 2 .
  4. Install the transmission. See TRANSMISSION  . Operate the vehicle to check clutch operation.
Fig 1: Aligning Clutch Disc
G00193857Courtesy of FORD MOTOR CO.
Fig 2: Removing Clutch Aligner (F150-F550)
G00193858Courtesy of FORD MOTOR CO.