LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 123 (Clutch System - F250-F550 Super Duty) >> Bleeding >> Bench Bleeding Clutch Hydraulic System (F250-F550)

Bench Bleeding Clutch Hydraulic System (F250-F550)

WARNING: This page is about a different car, the 2002 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: So as not to trap air in the clutch hydraulic system, fill any disconnected component (such as master cylinder and slave cylinder) with High Performance DOT 3 Motor Vehicle Brake Fluid (C6AZ-19542-AB), before connecting it. DO NOT allow the clutch master cylinder reservoir to run dry.
  1. Support the clutch hydraulic system components so that the reservoir is above the master cylinder and the slave cylinder is below the master cylinder. See Fig 1 . Fill the clutch master cylinder reservoir to the full line with High Performance DOT 3 Motor Vehicle Brake Fluid (C6AZ-19542-AB).
  2. Push the push rod slowly into the slave cylinder until it bottoms out the piston. Hold the push rod in this position for 5-10 seconds to allow all trapped air to rise through the system. Look for air bubbles in the fluid in the clutch hydraulic reservoir.
  3. Very slowly, so that air is not drawn back into the slave cylinder, release the pushrod (the spring in the slave cylinder will force the piston outward).
  4. Wait 5-10 seconds for the air bubbles to rise. Repeat this process 5-10 times to make sure that all air purged from the system. Verify that the fluid level in the reservoir is correct, and install the cap.
Fig 1: Bench Bleeding Clutch Hydraulic System (F250-F550)
G00193851Courtesy of FORD MOTOR CO.