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Belt Adjustment

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Inspect belt for fraying. If fraying has occurred, ensure belt and tensioner are aligned properly. See Fig 1. If tensioner has reached its limit of travel, belt is excessively stretched and replacement of belt is required. See Fig 2-Fig 4 . If excessive noise is noticed from tensioner or idler, check for possible bearing failure. Belt tension adjustment is not required on vehicles with automatic belt tensioners. DO NOT apply belt dressing or any other additive to belt(s). Ensure belts are properly installed. See Figure-Figure . See BELT TENSION ADJUSTMENT SPECIFICATIONS  table.

Fig 1: Aligning Serpentine Belt
G95G27199Courtesy of FORD MOTOR CO.
BELT TENSION ADJUSTMENT SPECIFICATIONS

Application New Belt - Lbs. (kg) (1) Used Belt - Lbs. (kg)
Villager
A/C & P/S 136-155 (62-70) 112-131 (51-59)
Generator 151-171 (68-78) 125-144 (57-65)
(1) Any belt operated for 5 minutes is considered used.
Fig 2: Locating Tensioner Wear Indicator (4.2L)
G99E08197Courtesy of FORD MOTOR CO.
Fig 3: Locating Tensioner Wear Indicator (4.6L, 5.4L, 6.8L & 7.3L With A/C)
G99G08198Courtesy of FORD MOTOR CO.
Fig 4: Locating Tensioner Wear Indicator (4.6L, 5.4L, 6.8L & 7.3L Without A/C)
G99I08199Courtesy of FORD MOTOR CO.