Removal and Installation

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, 2003 Ford Excursion, and 2003 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Set the mode select switch to the 4X4 HIGH position.

Fig 1: Identifying Mode Select Switch Position
Courtesy of FORD MOTOR CO.
Raise and support the vehicle. Refer to JACKING & LIFTING .
Disconnect the gearmotor encoder assembly harness connectors.

Fig 2: Disconnecting Gearmotor Encoder Assembly Harness Connectors
Courtesy of FORD MOTOR CO.
Remove the three bolts and the gearmotor encoder assembly.

Fig 3: Removing Bolts And Gearmotor Encoder Assembly
Courtesy of FORD MOTOR CO.
Remove the grease from the motor adapter and check for any nicks or burrs. If any damage is found, repair or install a new adapter as necessary.
To install, reverse the removal procedure.
- Apply a coat of Multi-Purpose Grease XG-4 or equivalent meeting Ford specifications ESR-M1C159-A to the new motor adapter.