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Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 1015 (Four-Wheel Drive Systems (ESOF) - Excursion & F250-F550 Super Duty) >> General Procedures >> Gearshift Linkage Adjustment

Gearshift Linkage Adjustment

WARNING: This page is about a different car, the 2003 Ford Pickup, 2003 Ford F550 Super Duty, 2003 Ford F450 Super Duty, 2003 Ford Excursion, and 2003 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise and support the vehicle. Refer to JACKING & LIFTING .
  2. Inspect the transfer case shifter assembly (and repair or install new components as necessary) for:
    • visible signs of damage
    • corroded or damaged pivot bushings
  3. Inspect the shift control rod (and repair or install new components as necessary) for:
    • visible damage
    • bent or damage rod
    • correct control rod for engine application
  4. Shift the transfer case to the 4X4 HIGH position.
    Fig 1: Locating Shift Control Rod
    G01554065Courtesy of FORD MOTOR CO.
  5. Loosen the two transfer case shifter-to-transmission adapter mounting bolts.
    Fig 2: Loosening Transfer Case Shifter-To-Transmission Adapter Mounting Bolts
    G01554066Courtesy of FORD MOTOR CO.
  6. Verify the transfer case shifter is still in the 4X4 HIGH detent position and hold the shifter handle against the 4X4 HIGH stop while tightening the two transfer case shifter-to-transmission adapter mounting bolts.
  7. Lower the vehicle.
  8. Test the system for normal operation.