Fuel Conditioning Module - 6.0L Diesel: Assembly

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Install the fuel conditioning mounting bracket and screws.

Fig 1: Installing Fuel Conditioning Mounting Bracket
Courtesy of FORD MOTOR CO.
Install new O-rings on the fuel pump and lubricate with clean engine oil.

Fig 2: Installing O-Rings On Fuel Pump
Courtesy of FORD MOTOR CO.
Install the fuel pump and mounting screws.

Fig 3: Installing Fuel Pump And Mounting Screws
Courtesy of FORD MOTOR CO.
Install the return valve assembly.

Fig 4: Installing Return Valve Assembly
Courtesy of FORD MOTOR CO.
Install a new press-in-place gasket in the fuel manifold.

Fig 5: Installing New Press-In-Place Gasket
Courtesy of FORD MOTOR CO.
Install the fuel manifold and screws.

Fig 6: Installing Fuel Manifold
Courtesy of FORD MOTOR CO.
Lubricate the O-ring and install the fuel filter.

Fig 7: Installing Fuel Filter
Courtesy of FORD MOTOR CO.
Install a new O-ring on the fuel filter cover and lubricate with clean engine oil.

Fig 8: Installing New O-Ring On Fuel Filter Cover
Courtesy of FORD MOTOR CO.
Install the fuel filter cover.

Fig 9: Installing Fuel Filter Cover
Courtesy of FORD MOTOR CO.