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Removal And Installation

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Turn the ignition switch to the OFF position.
  2. Remove the engine cover. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION article.
    3. NOTE: If there is any oil residue, clean both connecting ports and the inside surface of the charge air cooler (CAC) tube to prevent the tube from blowing off.
    NOTE: CAC side shown, turbocharger side similar.
  3. Loosen the CAC tube clamps.
    • To install, tighten to 12 Nm (9 lb-ft).
    4. Fig 1: Charge Air Cooler (CAC) Tube Clamps
    GF0012086Courtesy of FORD MOTOR CO.
  4. Remove the bolt and position the ground wire aside. Disconnect the electrical connector pushpin.
    5. Fig 2: Identifying Ground Wire Bolt & Electrical Connector
    G03887094Courtesy of FORD MOTOR CO.
  5. Remove the bolt and position the manifold absolute pressure (MAP) assembly aside.
    6. Fig 3: Manifold Absolute Pressure (MAP) Sensor & Bolts
    GF0011811Courtesy of FORD MOTOR CO.
  6. Remove the bolts and position the wiring aside.
    7. Fig 4: Wiring Bolts
    GF0011812Courtesy of FORD MOTOR CO.
  7. Remove the bolts for the CAC tube and the oil fill tube.
    8. Fig 5: Locating CAC Tube And Oil Fill Tube Bolts
    G03887097Courtesy of FORD MOTOR CO.
  8. Disconnect and remove the oil fill tube at the valve cover.
    9. Fig 6: Identifying Oil Fill Tube At Valve Cover
    G03887098Courtesy of FORD MOTOR CO.
  9. Remove the nuts, CAC tube, oil fill tube and bracket.
    10. Fig 7: Locating Retaining Nuts, CAC Tube, Oil Fill Tube And Bracket
    G03887099Courtesy of FORD MOTOR CO.
  10. Remove the bolt for the turbocharger oil feed tube.
    • To install, tighten to 10 Nm (89 lb-in).
    11. Fig 8: Locating Turbocharger Oil Supply Tube Bolt
    GF0005945Courtesy of FORD MOTOR CO.
  11. Remove the 2 bolts and the turbocharger oil tube.
    • Discard the turbocharger oil tube gasket.
      • To install, tighten to 23 Nm (17 lb-ft).
    12. Fig 9: Locating Turbocharger Oil Supply Tube Bolts
    GF0012087Courtesy of FORD MOTOR CO.
    NOTE: It may be necessary to position the engine wiring harness aside.
  12. Disconnect the engine oil pressure (EOP) switch electrical connector.
    13. Fig 10: Locating Engine Oil Pressure Sensor Electrical Connector
    G03887107Courtesy of FORD MOTOR CO.
  13. Remove the EOP switch.
    • To install, tighten to 12 Nm (9 lb-ft).
    14. Fig 11: Locating Engine Oil Pressure (EOP) Sensor
    GF0006060Courtesy of FORD MOTOR CO.
  14. To install, reverse the removal procedure.
    • Install a new gasket and O-ring seal on the turbocharger oil feed tube.
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