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Home >> Ford >> 2002 >> Taurus LX, 3.0 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 1764 (Manual Transmission & Clutch System - General Information) >> Diagnosis And Testing >> Manual Transaxle and Clutch >> Pinpoint Tests >> Pinpoint Test G: Excessive Noise >> Pinpoint Test G: Excessive Noise

Pinpoint Test G: Excessive Noise

WARNING: This page is about a different car, the 2006 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. G1 TRANSAXLE NEUTRAL GEAR ROLLOVER TEST 
    • Start the engine and let it idle.
    • NOTE: With the clutch pedal fully pressed, the input shaft should stop rotating.
    • Press the clutch pedal.
    • Does the noise stop when the clutch pedal is pressed? 

    Yes  : REFER to MANUAL TRANSAXLE-TRANSMISSION for transaxle concerns.

    No  : GO to G2.

  2. G2 CHECK THE CLUTCH PEDAL FREE PLAY 
    • Press the clutch pedal lightly by hand.
    • Measure the distance the clutch pedal travels.
    • Is the clutch pedal travel within 5-13 mm (0.20-0.51 in)? 

    Yes  : GO to G3.

    No  : CHECK the clutch pressure plate for damage. REFER to CLUTCH PRESSURE PLATE CHECK  in this article.

  3. G3 CHECK THE CLUTCH SLAVE CYLINDER 
    • Remove the transaxle. Refer to MANUAL TRANSAXLE-TRANSMISSION .
    • Inspect the clutch slave cylinder for wear or loss of lubrication.
    • Are there signs of wear or loss of lubrication? 

    Yes  : INSTALL a new clutch slave cylinder. REFER to CLUTCH CONTROLS .

    No  : GO to G4.

  4. G4 CHECK THE TORSION SPRINGS 
    • Inspect the torsion springs for fatigue or breakage.
    • Are there any signs of fatigue or breakage? 

    Yes  : INSTALL a new clutch pressure plate. REFER to CLUTCH .

    No  : INSPECT the crankshaft end play. REFER to ENGINE SYSTEM-GENERAL INFORMATION .