Removal and Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: The fuel tank must be drained completely. Upon removal of the pump/sender, the tank must be inspected for contamination.

NOTE: For diesel engine applications, follow this procedure, Steps 1-3 to remove the diesel fuel level sensor.

Remove the fuel tank. Refer to FUEL TANK - MIDSHIP or FUEL TANK - AFT OF AXLE .

CAUTION: The fuel pump module must be handled carefully to avoid damage.

Remove the top of the fuel pump.
1. Clean the surface.
2. Remove the bolts.
  
  Fig 1: Removing Top Of Fuel Pump
  Courtesy of FORD MOTOR CO.
Remove the fuel pump assembly.
- Squeeze the locking tabs while pushing down.
  
  Fig 2: Removing Fuel Pump Assembly
  Courtesy of FORD MOTOR CO.
Remove and discard the fuel pump mounting gasket.
To install, reverse the removal procedure.