Section 1623 (Automatic Transmission - 5R110W -- F250-F550 Super Duty): Assembly: Transmission: Notes

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools

Illustration	Tool Name	Tool Number
	Installer, Output Shaft Seal	307-462
	Installer, Transmission Extension Housing Seal	307-453
	Compressor, Clutch Spring	307-015 (T65L-77515-A)
	Installer, Shift Shaft Fluid Seal	307-002 (TOOL-77288)
	Handle, Torque Converter	307-091 (T81P-7902-C)
	Aligner, Transmission Fluid Pump	307-222 (T89T-70010-B)
	Installer, Fluid Filler Tube	307-376
	Installer, Transmission Forward Clutch Assembly	307-436
	Adapter for 307-436 (use with 307-436)	307-436-02
	Loading Fixture, Clutch	307-S383
	Air Test Plate, Transmission	307-457
	Test Plate Screw Set, Transmission	307-126 (T82P-7006-C)
	Aligner, Clutch Spring Compressor	307-455
	Socket, Output Shaft Locknut	307-458
	Installer, Output Shaft Seal/Housing	307-461
	Retaining Ring Pliers	307-343 (T95P-77001-AHR)
	Retainer, Torque Converter	307-346
	Aligner, Valve Body	307-456

Material

Item	Specification
MERCON® SP Automatic Transmission Fluid XT-6-QSP (US); CXT-6-LSP12 (Canada)	MERCON® SP
Threadlock and Sealer TA-25	WSK-M2G351-A5

Fig 1: Exploded View Of Transmission Components (1 Of 3)

Courtesy of FORD MOTOR CO.

Fig 2: Exploded View Of Transmission Components (2 Of 3)

Courtesy of FORD MOTOR CO.

Fig 3: Exploded View Of Transmission Components (3 Of 3)

Courtesy of FORD MOTOR CO.

Item	Part Number	Description
1	6441	Flexplate-to-torque converter nut
2	7902	Torque converter assembly (model dependent)
3	7017	Shaft - input
4	7L323	Seal - stator support
5	7A248	Seal - front pump support
6	7A248	Seal - front pump
7	7N134	Bolt - M8 x 70 hex flange head
8	7A103	Pump assembly - front
9	N606042-S2	Bolts - M8 x 1.25 x 45 - front pump
10	7D014	Washer - front pump support No. 1T
11	7A136	Gasket - front pump
12	7G402	Seal - coast clutch (2 required)
13	7C096	Race and bearing assembly - sun gear thrust No. 2B and 3B
14	7A262	Piston - overdrive clutch
15	7F222	Spring - overdrive clutch piston return
16	7B164	Plates - overdrive clutch internal spline - friction
17	7B442	Plates - overdrive clutch external spline - steel
18	7B066	Plate - overdrive clutch pressure
19	7D483	Ring - overdrive clutch press plate retaining
20	7G387	Cylinder and bushing assembly - coast clutch
21	7A262	Piston - coast clutch
22	7G299	Spring - coast clutch return
23	7A527	Ring - coast clutch spring retaining
24	7B164	Plates - coast clutch internal spline - friction (model dependent)
25	7B442	Plates - coast clutch external spline - steel (model dependent)
26	7A089	Clutch assembly - coast one-way
27	7D063	Gear - overdrive sun
28	7A577	Ring - 172.5 retainer internal style No. 2
29	W708120-S300	Bolt - coast clutch hub (4 required)
30	7H501	Hub assembly - input coast clutch
31	7B446	Gear assembly - overdrive planetary
32	7F240	Bearing and race assembly - direct clutch No. 4B
33	7A153	Gear - overdrive ring
34	7A658	Shaft - overdrive center
35	7G375	Ring - center support retaining
36	7G178	Bearing and race assembly - sun gear thrust No. 5B
37	7D483	Ring - overdrive ring gear retaining
38	7A130	Support assembly - center
39	7N134	Bolt - M12 x 1.75 x 31 hex flange head (intermediate clutch feed)
40	7N134	Bolt - M12 x 1.75 x 31 hex flange head (forward clutch feed)
41	7D025	Seals - Teflon® (2 required)
42	7L326	Washer - center support thrust No. 6T
43	7E005	Piston - intermediate clutch
44	7F222	Support and spring assembly - intermediate clutch
45	7D483	Ring - intermediate clutch spring
46	7F219	Plates - intermediate clutch internal spline (friction)
47	7B442	Plates - intermediate clutch external spline (steel)
48	7B066	Plate - intermediate clutch pressure
49	7F283	Cylinder and hub assembly - direct clutch
50	7A262	Piston assembly - direct clutch
51	7B070	Spring - direct clutch piston return
52	7H359	Piston - direct clutch balance
53	7C122	Ring - direct clutch balance piston retaining
54	7B164	Plates - direct clutch internal spline - friction
55	7B442	Plates - direct clutch external spline - steel
56	7B066	Plate - direct clutch pressure
57	377127-S	Ring - direct clutch plate retaining (selective fit)
58	7C096	Washer - intermediate brake thrust No. 7T
59	7F374	Bearing assembly - intermediate clutch No. 8B
60	7D019	Seals - forward clutch cylinder (2 required)
61	7A360	Cylinder assembly - forward clutch
62	7A262	Piston assembly - forward clutch
63	7B070	Spring - forward clutch piston return
64	7H360	Piston assembly - forward clutch balance
65	7H365	Ring - forward clutch balance piston retaining
66	7B070	Spring - forward clutch cushion
67	7B164	Plates - forward clutch internal spline - friction
68	7B442	Plates - forward clutch external spline - steel
69	7B066	Forward clutch pressure plate
70	7D483	Ring - forward clutch plate retaining (selective fit)
71	7D090	Washer - forward clutch hub thrust No. 9T
72	7G375	Ring - retaining (forward ring gear)
73	7D234	Bearing and race assembly - sun gear thrust No. 10B, 12B, 15B
74	7B067	Hub and bushing assembly - forward ring gear
75	7D392	Gear - forward ring
76	7A166	Bearing and race assembly - forward carrier No. 11B
77	7A398	Planet assembly - forward
78	7L339	Lube dam - forward carrier
79	7D063	Gear assembly - forward/reverse sun
80	7D064	Shell - input
81	7L270	Ring - forward/reverse sun shell retaining
82	7C167	Spacer - sun gear shell
83	7A019	Shell and sun gear assembly
84	7D483	Ring - reverse clutch pressure plate - retaining
85	7A089	Clutch assembly - low one way
86	7B164	Plates - reverse clutch internal spline - friction
87	7B442	Plates - reverse clutch external spline - steel
88	7A166	Washers - planet carrier thrust No. 13T/14T
89	7D006	Planet assembly - reverse
90	7A153	Gear - output shaft ring
91	7D164	Hub - output shaft ring gear
92	7G375	Ring - retaining (reverse ring gear)
93	7G178	Bearing and race assembly No. 16B
94	7D483	Ring - reverse clutch spring retaining
95	7D406	Retainer and spring assembly - reverse clutch
96	7D402	Piston - reverse clutch
97	7D019	Seals - Teflon®
98	7R411	Seal assembly - intermediate brake drum
99	7A020	Indicator - fluid level
100	7A228	Tube assembly - fluid fill
101	391308-S	O-ring
102	7A160	Tube - fluid inlet short
103	7005	Case assembly
104	7034	Vent assembly - case
105	7D273	Cooler line - case fittings
106	W708418-S300	O-rings - cooler connector
107	7Z101	O-ring - sensor
108	7M101	Sensor - turbine shaft speed (TSS)
109	N805503-S439	Bolts - M6 x 1 x 15.2
110	7034	Case vent assembly power take-off (PTO) only
111	7J122	Valve - air bleed check
112	7025	Snubber - output shaft
113	7E380	Plug - case oil filler
114	7B368	Bearing assembly - parking gear needle thrust (slip yoke) No. 17B
115	7A233	Gears - output shaft parking
116	378259-S	Plug cups
117	7060	Shaft - output (slip yoke)
118	7086	Gaskets - extension housing
119	7A039	Extension assembly - slip yoke
120	7Z101	O-rings - output shaft speed sensor
121	7H103	Sensors - output shaft
122	N811294-S437	Stud - M6 x 1 1-M10 x 1.563 extension housing
123	N606569-S437	Bolts - M10 x 1.5 x 93.5 extension housing
124	N605803-S437	Bolts - M10 x 1.5 x 40 extension housing
125	7A034	Extension housing bushing
126	7A292	Seal - output shaft spline
127	7052	Seal assembly - extension housing rear wheel drive (RWD)
128	7B368	Washer - parking gear thrust fixed yoke No. 17 T
129	7060	Shaft - output fixed yoke
130	7A039	Extension assembly - fixed yoke
131	7052	Seal assembly - extension housing four wheel drive (4WD)
132	7085	Retainer assembly - transmission output shaft
133	4K177	Flange - drive shaft (4WD)
134	W708831-S426	Bolt - M12 x 55 overdrive flange
135	7223	PTO - cover gasket
136	7222	PTO - case cover
137	N605799-S103	Bolt - M10 1.5 x 24 hex flange head
138	N805232-S	Screw and washer - M8 x 1.25 x 23.5 hex (2 required)
139	7D419	Plate - parking rod guide
140	7D070	Spring - parking pawl return
141	7D071	Pin - 0.5 x 1.91 dowel ground hardened
142	7A441	Pawl - parking
143	N805261-S191	Screw - M8 x 1.25 x 25 pan head
144	7G101	Abutment - parking pawl
145	372552-S2	Spring nut
146	7B148	Tag - transmission service identification
147	7A232	Rod assembly - parking pawl actuating
148	7A256	Lever assembly - manual control (model dependent)
149	7H557	Transmission range detent assembly
150	N805503-S100	Bolts - M6 x 1.0 x 15.2 hex flange head transmission range
151	7G100	Pin - shaft retaining
152	7B498	Seal - manual lever
153	7B210	Roll pin - manual control lever to case
154	390685-S2	Plug - line pressure
155	7Z302	Seal - filter
156	7A098	Filter and seal assembly
157	7A191	Gasket - fluid pan
158	7A194	Fluid pan
159	7L027	Ceramic magnet - fluid pan
160	6730	Plug - fluid pan drain
161	N811266-S437	Bolt - fluid pan
162	7J149	O-ring - bulkhead connector
163	7C155	Gasket - control valve body
164	-	Ditch plate
165	7H200	Gasket - filter plate
166	-	Manifold body
167	7E335	W-clip - pressure switch plug
168	7E440	Switch - pressure (if equipped)
169	7H141	Sensor - transmission fluid temperature (TFT)
170	7H038	Gasket - backing plate
171	-	Backing plate
172	7D389	Valve - manual
173	W500100-S300	Bolt - M6 x 1 x 30 hex head (5 required)
174	W300512	Bolt - M6 x 15.2 solenoid backing plate-to-ditch plate (5 required)
175	W300513	Bolt - M6 x 27.5 solenoid manifold-to-ditch plate (3 required)
176	N805326-S	Bolt - M6 x 1.0 x 42.5 hex flange head (3 required)
177	W300511	Bolt - M6 x 55 solenoid manifold-to-ditch plate (1 required)
178	W708500-S300	Bolt - M6 x 68 hex flange (13 required)
179	7G383	Solenoid - line pressure variable force solenoid (VFS)
180	7J136	Solenoid - directly proportional VFS (4 required)
181	7J136	Solenoid - inversely proportional VFS (2 required)
182	7J137	E-clip - VFS (7 required)
183	7G276	Wiring harness
184	-	Bolt - T25 holds wire harness to manifold (2 required)
185	-	Overdrive clutch assembly
186	-	Coast clutch assembly
187	-	PTO only
188	-	Intermediate clutch assembly
189	-	Direct clutch assembly
190	-	Forward clutch and planetary assembly
191	-	Reverse clutch and planetary assembly
192	7A039	Extension housing RWD (slip yoke)
193	7A039	Extension housing 4WD (fixed yoke)
194	-	PTO model only
195	-	PTO model only

NOTE: Soak all friction clutch plates in clean automatic transmission fluid.

NOTE: Prior to installation, lightly lubricate all O-ring seals with clean automatic transmission fluid.

NOTE: Lightly lubricate all thrust washers with petroleum jelly to hold them in place during assembly.