Fuel Conditioning Module - 6.0L Diesel: Disassembly

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Remove the fuel filter cover and drain the fuel from the housing.
- Remove and discard the O-ring.
  
  Fig 1: Removing And Discard O-Ring
  Courtesy of FORD MOTOR CO.
Remove the fuel filter and discard.

Fig 2: Removing Fuel Filter
Courtesy of FORD MOTOR CO.
Remove the screws and the manifold cover.
- Remove and discard the press-in-place gasket.
  
  Fig 3: Removing Press-In-Place Gasket
  Courtesy of FORD MOTOR CO.
Remove the return valve assembly.

Fig 4: Removing Return Valve Assembly
Courtesy of FORD MOTOR CO.
Remove the screws and the fuel pump.
- Remove and discard the O-rings.
  
  Fig 5: Removing O-Rings
  Courtesy of FORD MOTOR CO.
Remove the screws and the fuel conditioning module mounting bracket.

Fig 6: Removing Fuel Conditioning Module Mounting Bracket
Courtesy of FORD MOTOR CO.