LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2002 >> Excursion 7.3 F, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 353 (Manual Transmission, Clutch & Transfer Case - General Information - Excursion & F250-F550 Super Duty) >> General Procedures >> Clutch Disc Check

Clutch Disc Check

WARNING: This page is about a different car, the 2002 Ford Pickup, 2002 Ford F550 Super Duty, and 2002 Ford F450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Use emery cloth to remove minor imperfections in the clutch disc friction surface.
  1. Inspect the clutch disc (7550) for:
    • Oil and grease saturation.
    • Worn and loose rivets at the hub.
    • Broken springs.
    • Wear and rust on the splines.
      • Install a new clutch disc if any of these conditions are present.
        Fig 1: View Of New Clutch Disc
        G03414159Courtesy of FORD MOTOR CO.
  2. Using a suitable slide caliper, measure the depth to the rivet heads.
    • Install a new clutch disc if the measurement is less than the specification.
      Fig 2: Identifying Measurement Of New Clutch Disc
      G03414160Courtesy of FORD MOTOR CO.
  3. Using a suitable dial indicator, measure the clutch disc runout.
    • Install a new clutch disc if the measurement is greater than the specification.
      Fig 3: Measuring Clutch Disc Runout Using A Suitable Dial Indicator
      G03414161Courtesy of FORD MOTOR CO.