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Home >> Ford >> 2002 >> Excursion 6.8 S, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 257 (Rear Drive Axle/Differential - DANA S135 -- F450-F550 Super Duty) >> Removal And Installation >> Axle Assembly >> Removal

Axle Assembly: Removal

WARNING: This page is about a different car, the 2003 Ford F550 Super Duty and 2003 Ford F450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. Set the parking brake.
    Fig 1: Setting Parking Brake
    G01551073Courtesy of FORD MOTOR CO.
  2. Chock the front wheels.
    Fig 2: Chocking Front Wheels
    G01551074Courtesy of FORD MOTOR CO.
  3. Loosen, but do not remove, the rear wheel lug nuts.
    Fig 3: Loosening Rear Wheel Lug Nuts
    G01551075Courtesy of FORD MOTOR CO.
  4. Raise and support the rear of the vehicle high enough so that it will clear the axle assembly when removing it.
    Fig 4: Supporting Rear Of Vehicle
    G01551076Courtesy of FORD MOTOR CO.
  5. Remove the rear wheels using the Wheel Dolly.
    Fig 5: Removing Rear Wheels Using Wheel Dolly
    G01551077Courtesy of FORD MOTOR CO.
  6. Release the parking brake cable tension, and disconnect the cables at the equalizer and the anchor plate; refer to PARKING BRAKE & ACTUATION .
    Fig 6: Releasing Parking Brake Cable Tension And Disconnecting Cables At Equalizer And Anchor Plate
    G01551078Courtesy of FORD MOTOR CO.
  7. Remove the frame anchors, and position the parking brake cables aside.
    Fig 7: Removing Frame Anchors And Positioning Parking Brake Cables Aside
    G01551079Courtesy of FORD MOTOR CO.
  8. Disconnect the rear anti-lock brake sensor electrical connector. Release the harness clips and position the harness aside.
    Fig 8: Disconnecting Rear Anti-Lock Brake Sensor Electrical Connector
    G01551080Courtesy of FORD MOTOR CO.
  9. Index and disconnect the driveshaft, and position it aside; refer to DRIVESHAFT .
    Fig 9: Index-Marking And Disconnecting Driveshaft
    G01551081Courtesy of FORD MOTOR CO.
  10. Disconnect the sway bar at the sway links.
    Fig 10: Disconnecting Sway Bar At Sway Links
    G01551082Courtesy of FORD MOTOR CO.
  11. Disconnect the shock absorbers at the axle.
    Fig 11: Disconnecting Shock Absorbers At Axle
    G01551083Courtesy of FORD MOTOR CO.
  12. Disconnect the hydraulic brake hose and axle vent hose at the crossmember. Plug the brake hose and brake line, and position the hoses aside.
    Fig 12: Disconnecting Hydraulic Brake Hose And Axle Vent Hose At Crossmember
    G01551084Courtesy of FORD MOTOR CO.
  13. Support the axle with a suitable floor jack.
    Fig 13: Supporting Axle With Suitable Floor Jack
    G01551085Courtesy of FORD MOTOR CO.
    14. NOTE: Mark the front of each spring seat cap for proper orientation during installation.
    Fig 14: Removing U-Bolt Nuts, Spring Seat Caps And U-Bolts
    G01551086Courtesy of FORD MOTOR CO.
  14. Remove the U-bolt nuts, the spring seat caps and the U-bolts.
    15. WARNING: Watch for obstructions while lowering and removing the axle.
    Fig 15: Lowering Axle And Removing It
    G01551087Courtesy of FORD MOTOR CO.
  15. Carefully lower the axle and remove it.
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