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Home >> Ford >> 2002 >> Escape 3.0 1, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1848 (Manual Transmission - ZF S6-650 & M6HD - 6-Speed -- F250-F550 Super Duty (2007)) >> Installation >> Transmission - Diesel Engines >> All vehicles

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WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, 2007 Ford Cab & Chassis, and 2006 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the transmission jack, raise and position the transmission to the engine and clutch.
  2. Fig 1: Transmission-To-Engine Bolts (With Specifications)
    GF0007404Courtesy of FORD MOTOR CO.
  3. Install the six transmission-to-engine bolts.
  4. Fig 2: Left Crossmember Bolts (With Specifications)
    GF0007405Courtesy of FORD MOTOR CO.
  5. Position the crossmember in the vehicle. Install the LH crossmember bolts.
  6. Fig 3: Right Crossmember Bolts (With Specifications)
    GF0007406Courtesy of FORD MOTOR CO.
  7. Install the RH crossmember nuts.
  8. Fig 4: Transmission Mount Bolts (With Specifications)
    GF0007407Courtesy of FORD MOTOR CO.
  9. Install the transmission mount nuts.
  10. Attach the wire harness to the crossmember.
  11. Remove the transmission jack.
  12. Fig 5: Transmission Cooler Tubes (With Specifications)
    GF0007408Courtesy of FORD MOTOR CO.
  13. Connect the transmission cooler tubes.
  14. Fig 6: Clutch Slave Cylinder
    GF0007400Courtesy of FORD MOTOR CO.
  15. Install the clutch slave cylinder.
    • Rotate the clutch slave cylinder clockwise 45 degrees to lock in position.
  16. Install the transfer case, if equipped. For additional information, refer to TRANSFER CASE article.
    • If the transfer case control lever assembly was removed from the transmission, it must be correctly aligned.
  17. Fig 7: Driveshaft (With Specifications)
    GF0007409Courtesy of FORD MOTOR CO.
    NOTE: Make sure the index marks made during removal are aligned.
    NOTE: Install new bolts.
  18. Connect the driveshaft.
  19. Fig 8: Fuel Line Bracket
    GF0007187Courtesy of FORD MOTOR CO.
  20. Install any power take-off (PTO) equipment, if equipped.
  21. Fig 9: Reverse Lamp Switch Electrical Connector
    GF0007204Courtesy of FORD MOTOR CO.
  22. Connect the reverse lamp switch electrical connector.
  23. Connect the wiring harness to the transmission.
  24. Refill the transmission to specification.
    • Refill the transmission with clean transmission fluid.
  25. Lower the vehicle.
  26. Fig 10: Gearshift Lever And Shift Housing Assembly (With Specifications)
    GF0007410Courtesy of FORD MOTOR CO.
    CAUTION: Do not use a silicone sealing compound.
    NOTE: Do not wait longer then ten minutes to tighten the four bolts due to the rapid cure time of the sealant.
  27. Install the gearshift lever and shift housing assembly.
    • Apply gasket maker to the shift housing and the main case.
  28. Fig 11: Locating Gearshift Lever Boot Screws
    GF0005212Courtesy of FORD MOTOR CO.
  29. Install the four shift lever boot screws.