Disassembly And Assembly Of Subassemblies: Countershaft: Disassembly

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, 2007 Ford Cab & Chassis, and 2006 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing Front Countershaft Bearing

Courtesy of FORD MOTOR CO.

Using the special tools, remove the front countershaft bearing.

Fig 2: Removing Rear Countershaft Bearing

Courtesy of FORD MOTOR CO.

Using the special tools, remove the rear countershaft bearing.

Fig 3: Checking Bearings

Courtesy of FORD MOTOR CO.

Inspect the countershaft and bearings for wear or damage. Install new components as necessary. For additional information, refer to MANUAL TRANSAXLE/TRANSMISSION AND CLUTCH - GENERAL INFORMATION article.
- Always install new bearings and cups as a set. Do not install one without the other.

CAUTION: To prevent damage, do not heat the countershaft middle bearing or the countershaft front bearing higher than 150°C (300°F) maximum.

New or original components should be heated in advance of the assembly procedure. Heating the specified components will ease the assembly process. Place the countershaft middle bearing and the countershaft front bearing into the Gear/Bearing Heater.