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Home >> Ford >> 2002 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2942 (Rear Drive Axle/Differential - Ford 10.50-Inch Ring Gear -- F250-F350 Super Duty) >> Disassembly And Assembly >> Differential Case and Ring Gear - Electronic Locking Differential (ELD) >> Disassembly

Differential Case and Ring Gear - Electronic Locking Differential (ELD): Disassembly

WARNING: This page is about a different car, the 2011 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the differential carrier. For additional information, refer to DIFFERENTIAL CARRIER .
  2. Remove the differential carrier bearings. For additional information, refer to DIFFERENTIAL BEARINGS .
  3. Remove the ELD  field coil. For additional information, refer to ELECTRONIC LOCKING DIFFERENTIAL (ELD) FIELD COIL .
  4. Remove and discard the 12 differential ring gear bolts.
    Fig 1: Locating Ring Gear Bolt
    G07478718Courtesy of FORD MOTOR CO.
  5. Insert a punch in the bolt holes and drive off the differential ring gear.
    Fig 2: View Of Ring Gear
    G07478719Courtesy of FORD MOTOR CO.
  6. Position the Differential Clutch Preload Gauge in a vise.
    Fig 3: Positioning Differential Clutch Preload Gauge On Vise
    G07478720Courtesy of FORD MOTOR CO.
  7. Position the differential case on the Differential Clutch Preload Gauge.
    Fig 4: Positioning Differential Case On Differential Clutch Preload Gauge
    G07478721Courtesy of FORD MOTOR CO.
  8. Index mark the differential case halves.
    Fig 5: Marking Differential Case Halves
    G07478722Courtesy of FORD MOTOR CO.
  9. Install the Drive Pinion Flange Holding Fixture on the differential case as shown in illustration and loosen the 9 differential case bolts.
    NOTE: Attach the Drive Pinion Flange Holding Fixture with a bolt and nut.
    Fig 6: Loosening Differential Case Bolt
    G07478723Courtesy of FORD MOTOR CO.
  10. Remove the 9 differential case bolts.
    Fig 7: Locating Differential Case Bolt
    G07478724Courtesy of FORD MOTOR CO.
  11. Remove the right half of the differential case and differential side gear.
    Fig 8: View Of Right Differential Case Half
    G07478725Courtesy of FORD MOTOR CO.
  12. Remove the differential pinion shaft and differential pinion gears.
    Fig 9: View Of Differential Pinion Shaft And Gears
    G07478726Courtesy of FORD MOTOR CO.
  13. Remove the left differential side gear and the side gear thrust washer.
    Fig 10: View Of Left Differential Side Gear
    G07478727Courtesy of FORD MOTOR CO.
  14. Using a suitable tool, remove the ELD  cam retaining ring.
    Fig 11: Locating ELD Cam Retaining Ring
    G07478728Courtesy of FORD MOTOR CO.
  15. Remove the ELD  differential washer, wave spring and cam ring.
    Fig 12: Exploded View Of ELD Differential Washer
    G07478729Courtesy of FORD MOTOR CO.
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