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Home >> Ford >> 2002 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2942 (Rear Drive Axle/Differential - Ford 10.50-Inch Ring Gear -- F250-F350 Super Duty) >> Disassembly And Assembly >> Differential Case and Ring Gear - Electronic Locking Differential (ELD) >> Assembly

Differential Case and Ring Gear - Electronic Locking Differential (ELD): Assembly

WARNING: This page is about a different car, the 2011 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position left differential case half (ring gear side) on the Differential Clutch Preload Gauge.
    Fig 1: Positioning Left Differential Case Half Using Required Tool
    G07478730Courtesy of FORD MOTOR CO.
  2. Install the ELD  cam ring, wave spring and washer.
    Fig 2: View Of ELD Cam Washer
    G07478731Courtesy of FORD MOTOR CO.
  3. Install the ELD  cam retaining ring.
    Fig 3: Installing ELD Cam Retaining Ring
    G07478732Courtesy of FORD MOTOR CO.
  4. Lubricate the differential side gears and the differential side gear thrust washers with long-life grease.
  5. Lubricate the differential pinion gears, pinion gear thrust washers and the differential pinion shaft with long-life grease.
  6. Install the left differential side gear and side gear thrust washer.
    Fig 4: Locating Left Differential Side Gear
    G07478733Courtesy of FORD MOTOR CO.
  7. Install the differential pinion shaft and the differential pinion gears.
    Fig 5: Locating Differential Pinion Shaft And Pinion Gears
    G07478734Courtesy of FORD MOTOR CO.
  8. Position the right differential case half with the right side gear and thrust washer.
    Fig 6: View Of Right Differential Case Half
    G07478735Courtesy of FORD MOTOR CO.
  9. With the index marks aligned, apply threadlock to the 9 differential case bolts.
    Fig 7: Locating Differential Case Bolt
    G07478736Courtesy of FORD MOTOR CO.
  10. Install the 9 differential case bolts.
    NOTE: Use the Drive Pinion Flange Holding Fixture as shown in illustration to keep the differential case from turning.
    • Tighten to 63 Nm (46 lb-ft) and then an additional 90 degrees.
    Fig 8: Tightening Differential Case Retaining Bolt
    G07478737Courtesy of FORD MOTOR CO.
  11. Install the 12 new differential ring gear bolts.
    • Tighten to 63 Nm (46 lb-ft) and then an additional 60 degrees.
    Fig 9: Locating Ring Gear Bolt
    G07478738Courtesy of FORD MOTOR CO.
  12. Install the ELD  field coil. For additional information, refer to ELECTRONIC LOCKING DIFFERENTIAL (ELD) FIELD COIL .
  13. Install the differential carrier bearings. For additional information, refer to DIFFERENTIAL BEARINGS .
  14. Install the differential carrier. For additional information, refer to DIFFERENTIAL CARRIER .
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