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Home >> Ford >> 2002 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2932 (Rear Drive Axle/Differential - DANA 80 -- F350 Super Duty) >> In-Vehicle Repair >> Drive Pinion Flange and Drive Pinion Seal >> Installation

Drive Pinion Flange and Drive Pinion Seal: Installation

WARNING: This page is about a different car, the 2011 Ford Pickup and 2011 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the Drive Pinion Oil Seal Installer, install the pinion seal.
    NOTE: If the pinion seal becomes cocked during installation, remove the seal and install a new one. Make sure the garter spring remains in place during assembly. If the spring is dislodged, a new pinion seal must be installed or damage to the component may occur.
    • Coat the pinion seal (rubber lips) with lubricant.
    Fig 1: Installing Pinion Seal Using Suitable Tool
    G06166753Courtesy of FORD MOTOR CO.
  2. Using the Drive Pinion Flange Installer, install the pinion flange.
    NOTE: The pinion flange must never be hammered on or installed with power tools or damage to the component may occur.
    NOTE: Align the pinion-to-flange index marks.
    Fig 2: Installing Pinion Flange Using Suitable Tool
    G06776593Courtesy of FORD MOTOR CO.
  3. Using the Drive Pinion Flange Holding Fixture to hold the pinion flange, install the new washer and locknut.
    NOTE: Always install a new washer and locknut.
    • Tighten to 637 Nm (470 lb-ft).
    Fig 3: Removing Pinion Shaft Locknut Using Suitable Tool
    G06142591Courtesy of FORD MOTOR CO.
  4. Position the driveshaft flange on the pinion flange and install 4 new bolts.
    NOTE: Align the driveshaft flange-to-rear axle pinion flange index marks.
    • Tighten to 100 Nm (74 lb-ft).
    Fig 4: Locating Driveshaft Flange Bolts
    G06459857Courtesy of FORD MOTOR CO.
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