Forward Clutch Assembly: Disassembly

WARNING: This page is about a different car, the 2011 Ford F550 Super Duty and 2011 Ford F450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Soak all friction clutch plates in transmission fluid.

Remove and discard the 2 seals and remove the No. 7 thrust washer.

Fig 1: Locating Seals And No. 7 Thrust Washer
Courtesy of FORD MOTOR CO.
Remove the No. 8 forward clutch thrust bearing.

Fig 2: Locating No. 8 Forward Clutch Thrust Bearing
Courtesy of FORD MOTOR CO.
Remove the snap ring and the forward clutch plates.

Fig 3: Locating Snap Ring And Forward Clutch Plates
Courtesy of FORD MOTOR CO.
Using the Clutch Spring Compressor Aligner and Clutch Spring Compressor, remove the snap ring.

Fig 4: Remove/Install Snap Ring Using Clutch Spring Compressor Aligner And Clutch Spring Compressor
Courtesy of FORD MOTOR CO.

NOTE: Note the orientation of the return spring.

Fig 5: Locating Forward Clutch Balance Piston And Return Spring

Courtesy of FORD MOTOR CO.

Remove the forward clutch balance piston and the return spring. Discard the forward clutch balance piston.
Remove and discard the forward clutch piston.

Fig 6: Locating Forward Clutch Piston
Courtesy of FORD MOTOR CO.
Clean and inspect all components for damage.