Direct Clutch Assembly: Disassembly

WARNING: This page is about a different car, the 2011 Ford F550 Super Duty and 2011 Ford F450 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Soak all friction clutch plates in transmission fluid.

Remove the snap ring.

Fig 1: Locating Snap Ring
Courtesy of FORD MOTOR CO.
Remove the direct clutch plates.

Fig 2: Locating Direct Clutch Plates
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Using the Clutch Spring Compressor Aligner and the Clutch Spring Compressor, remove the snap ring.

Fig 3: Remove/Install Snap Ring Using Clutch Spring Compressor Aligner And The Clutch Spring Compressor
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NOTE: Note the orientation of the return spring.

Fig 4: Locating Direct Clutch Balance Piston And Return Spring

Courtesy of FORD MOTOR CO.

Remove the direct clutch balance piston and return spring. Discard the direct clutch balance piston.
Remove and discard the direct clutch piston.

Fig 5: Locating Direct Clutch Piston
Courtesy of FORD MOTOR CO.
Clean and inspect all components for damage.