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Home >> Ford >> 2002 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2911 (Engine Mechanical - 6.7L Diesel -- F250-F550 Super Duty) >> In-Vehicle Repair >> Oil Pan - Upper >> Installation

Oil Pan - Upper: Installation

WARNING: This page is about a different car, the 2011 Ford Pickup, 2011 Ford F550 Super Duty, 2011 Ford F450 Super Duty, and 2011 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install a new gasket in the upper oil pan.
  2. Apply a dime-sized bead of sealant at the 4 cover joints.
    Fig 1: Locating Dime-Sized Bead Of Sealant At Cover Joints
    G07480932Courtesy of FORD MOTOR CO.
    3. NOTE: Final torque must be reached within 30 minutes of sealant application.
    NOTE: Do not remove the zero leak plug from the oil pan.
    Fig 2: Identifying Upper Oil Pan Bolts Tightening Sequence
    G07480933Courtesy of FORD MOTOR CO.
  3. With the help of an assistant, install the upper oil pan and 25 bolts. Tighten in 2 stages in the sequence shown in illustration.
    • Stage 1: Tighten to 2 Nm (18 lb-in).
    • Stage 2: Tighten to 24 Nm (18 lb-ft).
  4. Position the front wire harness and install the 2 nuts.
    • Tighten to 12 Nm (106 lb-in).
  5. Position the side wire harness and install the nut.
    • Tighten to 12 Nm (106 lb-in).
  6. Position the transmission cooler tubes and install the nut.
    • Tighten to 12 Nm (106 lb-in).
  7. Position the engine wire harness at the oil filter header and install the nut.
    • Tighten to 12 Nm (106 lb-in).
  8. Connect the EOP  switch and EOT  sensor electrical connectors.
  9. Install a new oil filter.
  10. Install the oil cooler. For additional information, refer to OIL COOLER  in this service information.
  11. Install the flexplate. For additional information refer to FLEXPLATE  in this service information.
  12. Install the oil level indicator.
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