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Home >> Ford >> 2002 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2911 (Engine Mechanical - 6.7L Diesel -- F250-F550 Super Duty) >> In-Vehicle Repair >> Intake Manifold - Upper >> Installation

Intake Manifold - Upper: Installation

WARNING: This page is about a different car, the 2011 Ford Pickup, 2011 Ford F550 Super Duty, 2011 Ford F450 Super Duty, and 2011 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

New upper intake manifolds 

    NOTE: Failure to install the upper intake manifold heat shield may result in upper intake manifold damage.
  1. Install the upper intake manifold heat shield.
    1. Align the tab on the front side of the heat shield to tuck under the weld flange.
    2. Wrap the ears of the heat shield around the boss.
    3. Tuck the rear ear of the heat shield under the weld flange. (If 1 and 2 are done correctly, this falls into place).
      Fig 1: Identifying Upper Intake Manifold Heat Shield
      G07480813Courtesy of FORD MOTOR CO.

      All upper intake manifolds 

    4. NOTE: Remove the cover or tape from the valve covers and lower intake manifold prior to installing the upper intake manifold.
      Fig 2: Identifying Upper Intake Manifold Bolts Sequence
      G07480814Courtesy of FORD MOTOR CO.
    5. Using new gaskets, install the upper intake manifold and the 15 bolts. Tighten in the sequence shown in illustration.
      • Tighten to 10 Nm (89 lb-in).
    6. If equipped, connect the vacuum hose retainer to the upper intake manifold.
    7. Install the engine oil level indicator tube bolt and the transmission fluid level indicator tube bolt.
      • Tighten the engine oil level indicator tube bolt to 10 Nm (89 lb-in).
      • Tighten the transmission fluid level indicator tube bolt to 11 Nm (97 lb-in).
    8. Connect the coolant hose retainer to the upper intake manifold.
    9. Connect the MAP sensor electrical connector and wire harness retainers.