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Home >> Ford >> 2002 >> Cutaway 7.3 F >> Repair and Diagnosis >> External Pages >> Different car >> Section 2911 (Engine Mechanical - 6.7L Diesel -- F250-F550 Super Duty) >> In-Vehicle Repair >> Intake Manifold - Lower >> Installation

Intake Manifold - Lower: Installation

WARNING: This page is about a different car, the 2011 Ford Pickup, 2011 Ford F550 Super Duty, 2011 Ford F450 Super Duty, and 2011 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Position the turbocharger inlet hose(s) as needed.
  1. Install the lower intake manifold and the 3 bolts.
    • Tighten to 24 Nm (18 lb-ft).
  2. Connect the crankcase ventilation hose to the lower intake manifold.
    3. NOTE: Vehicles with over 14,000 pounds GVWR  , will only have the lower turbocharger inlet boot.
  3. Tighten the turbocharger inlet hose clamps.
    • Tighten the 2 lower turbocharger inlet hose clamps.
    • If equipped, tighten the 2 upper turbocharger inlet hose clamps.
  4. Connect the CAC inlet tube to the turbocharger and install the clip.
  5. Using new gaskets, install the EGR bypass outlet pipe and 4 bolts.
    • Tighten to 10 Nm (89 lb-in).
  6. Connect the EGRT sensor electrical connector and the wire harness retainer.
  7. Connect the TB electrical connector.
  8. Connect the CAC outlet tube to the TB and install the clip.
  9. Install the air cleaner ACL outlet tube. For additional information, refer to INTAKE AIR DISTRIBUTION SYSTEM & INTAKE AIR FILTERING SYSTEM article.
  10. Install the upper intake manifold. For additional information, refer to INTAKE MANIFOLD - UPPER  in this service information.
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