Differential Carrier: Removal

WARNING: This page is about a different car, the 2010 Ford Pickup and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Remove the axle shafts. For additional information, refer to WHEEL HUBS AND BEARINGS - FULL FLOATING AXLE - FORD .
Remove the 12 differential cover bolts and the differential cover.

Fig 1: Locating Differential Housing Cover Bolts
Courtesy of FORD MOTOR CO.

NOTE: Index-mark the position of the differential bearing caps, as arrows may not be visible. The differential bearing caps must be installed in their original locations and positions.

Fig 2: Locating Bearing Cap Bolts

Courtesy of FORD MOTOR CO.

Remove the 4 differential bearing cap bolts and the 2 differential bearing caps.

NOTE: Place a wood block between the pry bar and the axle housing to protect the machined surface from damage.

NOTE: Be careful not to allow the differential assembly to fall.

NOTE: Index-mark the position of the differential bearing shims. The differential bearing shims must be installed in their original locations and positions.

Fig 3: Removing Differential Assembly From Axle Housing

Courtesy of FORD MOTOR CO.

Using pry bars and wood blocks, remove the differential assembly from the axle housing.