Differential Case and Ring Gear - Two-Piece, Conventional: Assembly

WARNING: This page is about a different car, the 2010 Ford Pickup and 2010 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Position left differential case half (ring gear side) on the Differential Clutch Preload Gauge.

Fig 1: Positioning Left Differential Case Half (Ring Gear Side) On Differential Clutch Preload Gauge
Courtesy of FORD MOTOR CO.
Lubricate the differential side gears and the differential side gear thrust washers with long-life grease.
Lubricate the differential pinion gears, pinion gear thrust washers and the differential pinion shaft with long-life grease.
Install the left differential side gear and thrust washer.

Fig 2: Locating Left Differential Side Gear And Thrust Washer
Courtesy of FORD MOTOR CO.
Install the differential pinion shaft and the differential pinion gears.

Fig 3: Installing Differential Pinion Shaft And Differential Pinion Gears
Courtesy of FORD MOTOR CO.
Position the right differential case half with the right side gear and thrust washer.

Fig 4: Positioning Right Differential Case Half With Right Side Gear And Thrust Washer
Courtesy of FORD MOTOR CO.
With the index marks aligned, apply threadlock to the 6 differential case retaining bolts.

Fig 5: Locating Differential Case Retaining Bolts
Courtesy of FORD MOTOR CO.

NOTE: Use the Drive Pinion Flange Holding Fixture as shown in illustration to keep the differential case from turning.

Install the 6 differential case retaining bolts.
- Tighten to 122 Nm (90 lb-ft).
  
  Fig 6: Installing Differential Case Retaining Bolts
  Courtesy of FORD MOTOR CO.
If removed, press the new wheel speed sensor ring and the ring gear on the differential case.

Fig 7: Pressing Wheel Speed Sensor Ring And Ring Gear On Differential Case
Courtesy of FORD MOTOR CO.
Install the 12 new ring gear bolts.
- Tighten to 150 Nm (111 lb-ft).
  
  Fig 8: Locating Ring Gear Bolts
  Courtesy of FORD MOTOR CO.
Install the differential carrier. For additional information, refer to DIFFERENTIAL CARRIER .